Transcript Freescale PowerPoint Template - Stanford Graduate School

Manufacturing Data and the
Data Driven Supply Chain
Michael Hackerott
IT Architect
TM
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
Company Overview
►
Semiconductor design and manufacturing
company established in 1953
►
Focused on the automotive, consumer,
industrial, mobile communications, networking,
and enabling technologies
►
Engaged with 10,000+ customers
globally; more than 100 of the top
electronic manufacturers
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$6.4 billion in revenue in 2006
►
Headquartered in Austin, Texas
►
24,000 employees in over 30 countries
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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1
Building on a 50+ Year Heritage of Innovation
1960
2003
Si-Base
Transistor
1989
MC68302
Communications
Processor
1979
16-Bit Processor MC68000
Low-K Volume Production
1998
Late
1980’s
The pressure sensor
portfolio expands with the
tire pressure monitor
sensor with capacitive
technology
to save power
Development of the first
surface micromachined
inertial sensors for the
automotive airbag
1950
1955
1960
1975
1980
1985
1990
2003
1995
2000
2001
2002
1995
2004
60 millionth applications
processor for portable
multimedia devices
1994
MC6800 is first
microprocessor used in
automotive application
2003
2004
MPC860
PowerQUICC™
1975
First PowerPC®
(1) MPC601
Company becomes
leading supplier of
automotive embedded
processors
2006
32-Bit Processor
MC68020
2005
2001
MPC7455 SOI
Volume Production
1991
PowerPC® (1) Alliance
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
2006
MC9RS08KA2
Ultra-low end
2005
2006
2006
MSC8144 multicore
DSP targeting
wireless and wireline
infrastructure
2005
1991
1984
Industry’s First
Commercial MRAM
Product
First single core modem:
MXC. “Smartphone-on –a- MCU with
RS08 core
postage stamp”
1952
3 Amp power
Transistor
2006
2003
First PowerQUICC II
communications
processor (MPC8260)
i.MX31 processor
for mobile multimedia
entertainment
First PowerQUICC
communications
processor with
QUICC Engine
(MPC8360E)
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2
Manufacturing Partners
TSMC
Fab11
Dalsa
Amkor
ASE
Tower
StatsChipPac Ambit
Legend
AIT, ASE,
StatsChipPac
Chartered, UMC
Die Manufacturing
Assembly & Test
Americas
EMEA
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
Mitsui
TSMC, UMC
ASE
Amkor
Asia Pacific/Japan
TM
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The Goal of the Semiconductor Manufacturing Supply Chain
►
To make $$$ by delivering products to the customer that are
produced in the shortest time and at the lowest cost.
► Manufacturing is responsible for the majority of the time and of the
cost to achieve the goal.
•
•
►
Time is managed by moving the material as quickly and efficiently as
possible … “Cycle Time”
Cost is managed by making the maximum number of product per unit of
material … “Yield”
Large amounts of data are generated and must then be
aggregated, summarized, analyzed, and then used to drive the
entire supply chain to achieve these goals.
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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4
Semiconductor Manufacturing In A Nutshell
1. Silicon
3. Chip
4. Product
2. Wafer
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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5
Semiconductor Manufacturing Process Steps
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the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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6
Semiconductor Manufacturing Data Overview
Enterprise Data Warehouse
Data Presentation:
•Information Integration
AIM Extract/Transform/Load Integration Layer
WIP: Product Visibility
Equipment: Performance Optimization
Measurement: Yield Acceleration
• Wafer
• Equipment
• In-process Metrology Readings
• Class Probe Results
• Unit Probe Results
• Final Test Results
• Coordinate Mapping
fab, Probe, FM and Test WIP
• Foundry, Subcon and In-transit WIP
• Starts/Ships/Inventory/History
• Wafer Slot Tracking
• Cycle time/planning Information
• Process Flow
State Changes
• Alarms and Events
• Process Data Detail and Summary
• Chamber Wafer Tracking
• Maintenance Events
AIM Manufacturing Data Distribution Layer
Wafer fab

Probe

Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
Final Assembly

Test
TM
Manufacturing Data Volume and Growth
Net Growth of
20GB per day
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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8
Semiconductor Manufacturing Data Overview
►
Hundreds of manufacturing steps.
► Thousands of datum per “chip”.
► “Deep and wide” data relationships.
► Data produced by …
•
People interacting with Applications …

•
Automated equipment in “real time” …


►
►
WIP
Equipment
Measurement
The individual data must be aggregated and summarized for
both manufacturing and business decision making.
A subset of the aggregated and summarized manufacturing
data is the basis for “business” decision making.
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the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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9
The Semiconductor Manufacturing Supply Chain
Data
Volume
Finance
1K+
Sales
1K+
Logistics
10K+
Planning
Inventory
MES
Equipment
Domain
Business
Business
Business
Business +
Manufacturing
Business +
100K+
Manufacturing
Manufacturing
1M+
10K+
100M+ Manufacturing
+
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
Function
Goal
Cycle
$$$
Time
Product Demand Cycle
Time
Product Delivery Cycle
Time
Cycle
Product
Time
Scheduling
Product Location Cycle
Time
Cycle
Material
Time
Movement
Material
Yield
Processing
TM
10
The Semiconductor Manufacturing Supply Chain Data Flow
Finance
Sales
Planning
Inventory
Equipment
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
Logistics
MES
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11
Yield!
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
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12
Data Analysis for Yield Improvement – Wafer Maps
Very high performance graphical data visualization …
Multiple Wafer
Single Wafer
A single wafer map represents
100’s to 1,000’s of data points; a
multiple wafer map can
represent 1,000’s to 100,000’s
of data points.
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
TM
Summary
►
To goal of Semiconductor Manufacturing is to make $$$ by
delivering products to the customer that are produced in the
shortest time (“Cycle Time”) and at the lowest cost (“Yield”).
► Manufacturing produces the majority of the data at a
Semiconductor Manufacturer.
•
“Real Time” automated data production and collection.
►
A subset of manufacturing data is aggregated and summarized for
business analysis and decisions.
► The individuals, aggregates, and summarized data are used for
manufacturing and engineering analysis decisions.
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
TM
14
To Learn More About Semiconductor Manufacturing …
►
Semiconductor Analysis and Engineering Data Analysis Overview
•
►
INFRASTRUCTURE
•
►
http://www.infras.com/Tutorial/
SEMI
•
►
http://mrhackerott.org/semiconductorinformatics/informatics/tutorial/smeda.pdf
http://www.semi.org/
Freescale
•
http://www.freescale.com/
Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are
the property of their respective owners. © Freescale Semiconductor, Inc. 2007.
TM
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