Transcript Document
Activity Accounting: Another Way to Measure Costs UAA – ACCT 650 Seminar in Executive Uses of Accounting Dr. Fred Barbee Issues in Managerial Accounting Yeah! A look at managerial accounting issues! Mgmt. Acct. Cost Measurement Cost Accumulation Cost Assignment Direct Materials Direct Labor Mfg. Overhead Work-inProcess Finished Goods Cost-of Goods Sold Goal: Accurately costed products. Cost Measuremen t Mgmt. Acct. Actual Costing System Normal Costing System Standard Costing System Measuring Costs Cost Accumulation Mgmt. Acct. Cost Accounting Systems Product Costs Job-Order Costing Process Costing Total/Unit Cost Cost Assignment Mgmt. Acct. Assigning Manufacturing Costs Functional Based Costing Activity Based Costing Functional Based Costing Goal: Accurately costed products Direct Materials Direct Labor Work-inProcess Finished Goods Cost-of Goods Sold Mfg. Overhead Timeliness is critical Sales Income Statement = = Cost of Goods Sold Gross Margin Nonmanufacturing Expenses Net Income Period Costs These are not a problem. We can directly trace these to the product. Direct Materials Direct Labor Work-inProcess Finished Goods Cost-of Goods Sold Mfg. Overhead The problem lies here - in the manufacturing overhead. Do you like peanut butter as much as I do? How do you make a peanut butter sandwich? OK, let’s apply that same idea to product costing. Peanut-butter costing describes a cost approach that uniformly assigns (“spreads” or “smooths out”) the cost of resources to cost objects. When, in fact, the individual product, services, etc., may use those resources in a nonuniform way. Functional-Based Management Model Cost View Resources Operational View Efficiency Analysis Functions Products Performance Analysis These are not a problem. We can directly trace these to the product. Direct Materials Direct Labor Work-inProcess Finished Goods Cost-of Goods Sold Mfg. Overhead The problem lies here - in the manufacturing overhead. Predetermined Overhead Rate (POR) Estimated Overhead Budgeted Overhead POR = --------------------------------------Budgeted Activity Usage Estimated Activity Base Let’s take a closer look at calculating the predetermined overhead rate (POR) Overhead Costs Assign Costs Plantwide Pool Assign Costs Products Functional-Based Costing: Plantwide Rate Direct Tracing Stage One: Pool Formation Unit-Level Driver Stage Two: Costs Assigned Plantwide Rates; Overhead Variance Brooks Manufacturing uses a normal costing system. Budgeted overhead for the coming year is $1,500,000. Expected actual activity is 400,000 direct labor hours. During the year, Brooks worked a total of 384,000 direct labor hours and actual overhead totaled $1,400,000. Required: Compute the POR for Brooks Manufacturing. Compute the applied overhead. Compute the overhead variance and label it as underapplied or overapplied. Explain used. why predetermined rates are Summary of Overhead Concepts Estimated Overhead Cost The amount of estimated overhead costs. Actual Overhead Cost The amount of overhead costs actually incurred. Applied Overhead Cost The amount of overhead costs applied to WIP. Compute the Predetermined Overhead Rate (POR) . . . Estimated Total MOH Costs POR = -------------------------------------------Estimated Total Units in Base Estimated Total MOH Costs POR = -------------------------------------------Estimated Direct Labor Hours Compute the Predetermined Overhead Rate (POR) . . . Estimated Total MOH Costs POR = -------------------------------------------Estimated Direct Labor Hours $1,500,000 ------------------- = $3.75 Per DLH 400,000 Required: Compute the POR for Brooks Manufacturing. Compute the applied overhead. Compute the overhead variance and label it as underapplied or overapplied. Explain used. why predetermined rates are Manufacturing Costs Unused DM DL MOH Balance Sheet Used WIP DM Inv. Unfinished WIP Inv. FG Inv. Overhead is applied by multiplying the number of direct labor hours actually worked times the predetermined overhead rate (POR). 384,000 x $3.75 = $1,440,000 Required: Compute the POR for Brooks Manufacturing. Compute the applied overhead. Compute the overhead variance and label it as underapplied or overapplied. Explain used. why predetermined rates are Summary of Overhead Concepts Estimated Overhead Cost The amount of estimated overhead costs. Actual Overhead Cost The amount of overhead costs actually incurred. Applied Overhead Cost The amount of overhead costs applied to WIP. Difference equals Under- or Ov applied Overhead. The Manufacturing Overhead Account Amounts rarely agree Actual Overhead Costs MOH Control xxx xxx A “Clearing” Account Overhead Applied to WIP Calculating the Overhead Variance Actual OH Given Calculated Overhead Control $1,400,000 $1,440,000 $40,000 Applied OH Functional-Based Costing: Departmental Rates Overhead Costs Assign Costs Department A Pool Stage One: Pool Department B Pool Formation Assign Costs Unit-Level Assign Costs Drivers Products Stage Two: Costs Assigned Products Refining A Cost System Refining a Cost System Reclassify indirect costs as direct costs. Define more cost pools. Identify cost drivers. Use Activity-Based Costing. Activity-Based Management Model Cost View Resources Operational View Driver Analysis Activities Products & Customers Performance Analysis Activity Vs. Plantwide OH Rates; Resource Drivers; Activity Drivers; Milan Machining Company has identified the following OH activities, costs, and activity drivers for the coming year: Activity Setup Expected Cost Activity Driver Activity Capacity $60,000 # of Setups 300 Inspecting 45,000 Insp. Hours 4,500 Grinding 90,000 MH 18,000 Receiving 25,000 # of Parts 50,000 The company produces several different machine subassemblies used by other manufacturers. Information on separate batches for two of these subassemblies follows: Item Direct Materials Direct Labor Units Completed Number of Setups Inspection Hours Machine Hours Parts Used Subassembly A B $850 $950 $600 $600 100 50 1 1 4 2 20 30 20 40 The company’s normal activity is 4,000 direct labor hours. Each batch uses 50 hours of direct labor. Required: 2. Determine the unit cost for each product using direct labor hours to apply overhead. Calculate the POR using DLH. Activity Expected Cost Setup Receiving Activity Capacity $60,000 # of Setups Normal Inspecting Grinding Activity Driver 300 45,000 Insp. Hours 90,000 MH Activity in4,500 18,000 DLH 25,000 # of Parts 50,000 Direct Materials Direct Labor Overhead ($55 x 50) Total Costs Each batch Units Unit Cost uses 50 DLH Subassembly Sub. A Sub. B $850 $950 600 600 2,750 2,750 $4,200 $4,300 100 50 $42.00 $86.00 Direct Materials Direct Labor Overhead ($55 x 50) Total Costs Each batch Units uses 50 DLH Unit Cost Subassembly Sub. A Sub. B $850 $950 600 600 2,750 2,750 $4,200 $4,300 100 50 $42.00 $86.00 Required: 3. Determine the unit cost for each product using the four activity drivers. Pool Rates: Setup: $60,000/300 = $200/Setup Inspecting: $45,000/4,500 = $10/IH Grinding: $90,000/18,000 = $5/MH Receiving $25,000/50,000 = $0.50/Part Activity Setup Expected Cost Activity Driver Activity Capacity $60,000 # of Setups 300 Inspecting 45,000 Insp. Hours 4,500 Grinding 90,000 MH 18,000 Receiving 25,000 # of Parts 50,000 Setup: Inspecting: . . . Use the Now Grinding: Pool Rates we Receiving just calculated $60,000/300 = $200/Setup $45,000/4,500 = $10/IH $90,000/18,000 = $5/MH $25,000/50,000 = $0.50/Part These are the Item activities for each Direct Materials subassembly. Direct Labor Units Completed Number of Setups Inspection Hours Machine Hours Parts Used Subassembly A B $850 $600 100 1 4 20 20 $950 $600 50 1 2 30 40 Direct Materials These Direct Labor haven’t Overhead: changed. Setup ($200x1; $200x1) Inspecting ($10x4; $10x2) Grinding ($5x20; $5x30) Receiving ($.5x20; $.5x40) Total Costs Units Unit Cost Sub. A $850 600 Sub. B $950 600 200 40 100 200 20 150 10 20 $1,800 $1,940 100 50 $18.00 $38.80 Sub. A using ABC. $850 600 Direct Labor Overhead: Setup ($200x1; $200x1) Inspecting ($10x4; $10x2) Grinding ($5x20; $5x30) Sub. B $950 600 200 40 100 200 20 150 Receiving ($.5x20; $.5x40) 10 20 $1,800 $1,940 100 50 $18.00 $38.80 Here is the MOH Direct Materials Total Costs Units Unit Cost Direct Materials Direct Labor Overhead: Setup ($200x1; $200x1) Inspecting ($10x4; $10x2) Grinding ($5x20; $5x30) Receiving ($.5x20; $.5x40) Total Costs Units Unit Cost Sub. A $850 600 Sub. B $950 600 200 40 100 200 20 150 10 20 $1,800 $1,940 100 50 $18.00 $38.80 Direct Materials Labor Direct Materials Overhead: Direct Labor Setup ($200x1; $200x1) Overhead ($55 x 50) Inspecting Total Costs ($10x4; $10x2) Grinding ($5x20; $5x30) Units Receiving Unit Cost ($.5x20; $.5x40) Total Costs Units Unit Cost Sub. A Sub. B Subassembly $850 $950 Sub. A Sub. B 600 600 $850 $950 600 200 2,750 40 $4,200 100 100 600 200 2,750 20 $4,300 150 50 10 $42.00 $1,800 20 $86.00 $1,940 100 50 $18.00 $38.80