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CITYLINE EXPRESS CITYLINE EXPRESS FEATURES • 35,000 copies per hour. • For newspaper printing, inserts, supplements, books and magazine printing. • For medium circulation dailies. • Vertical web leads. • Mono & H unit with integrated unwind, Tower with standalone unwind. Autopaster optional. • Motorised registration as a standard feature. • Brush dampening system. • Taper roller bearing. • 2:2:2 or JF 1240 • Pneumatic and PLC controls. CITYLINE EXPRESS SPECIFICATIONS • Press Speed cph : • Cutoff mm. : 508, 533 , 546, 560 578 & 598.5, 630 • Web Width Max. mm. : 915/850 mm. : 700 cph : Min. • Max. Speed / No. of webs 35,000 II nd fold folder : 35,000 / 6 webs IIIrd fold folder(Rotary) : 30,000 / 4 webs • Web grammage gsm : 38-60 • Non Printing Gap mm. : 20 CITYLINE EXPRESS MAIN AGGREGATES • Mono Print unit with integrated unwind • H Print unit with integrated unwind • 4x1 Tower print unit • 4x2 Tower print unit • 4x4 Tower print unit • Folder upto 2nd fold 6/8 webs ( 2:2:2) • Standalone unwind for tower units • Standalone stackable unwinds for tower units CITYLINE EXPRESS Optional Units • Third fold • JF 1240 • Turner bar • Bay window • Balloon former • Standalone Reel Splicer • Pneumatic Plate Punching Device CITYLINE EXPRESS Optional Features • Manucolor Remote ink zone control system • Close loop registration and cut-off control • Centralized chilled water circulation tank • Ink replenishment system • Pneumatic plate bending device • Detachable shafts between print units or between folder and print unit CITYLINE EXPRESS PRINT UNITS 4 - Hi tower units to print 4/4, 4/2 or 4/1 colour. CITYLINE EXPRESS PRINT UNITS H Unit with unwind H Unit Mono unit with unwind CITYLINE EXPRESS Print Unit - Features • Reverse stack arrangement for tower configuration. • Toolless Plate lockup system. • Tenon type blanket clamping system. / Worm & worm wheel type available only in the version of 850 mm. • Motorized lateral and circumferential registration System. • Plate and blanket cylinders with hardened bearer rings. • Pneumatic ON-OFF for impression and forme rollers. CITYLINE EXPRESS Print Unit - Features • Shear key in the drive line to protect against heavy jamming. • Unwind integrated with Mono and H Print Units. • Stacked unwinds with Tower print units. • Pneumatic brake for unwind. • Mechanical clutch for decoupling the drive to Print unit. CITYLINE EXPRESS Inking Unit • Seven roller Inking train having two Ink Form rollers and one oscillating roller in each ink train. • Ink duct drive is through machine drive. • Oscillating roller has ± 17.5 mm. Constant stroke. • Rilsan coated oscillating roller and ink take-up roller. • Adjustment of ink zone is manual via levers running on eccentric bushes . CITYLINE EXPRESS Dampening Unit • 4 roller non contact brush dampening System with one form roller and one oscillating roller. • D.C. Motor drive for dampening pan roller. • Stainless steel pan roller & chrome plated oscillating roller. • Brush roller driven by a separate induction motor. • Pneumatic ON-OFF controls. CITYLINE EXPRESS Standalone Flying Splicer - Features • • • • Maximum diameter of the reel Standard - 1067 mm. Two Arm Flying Paster for Automatic reel change. Pneumatically operated Reel Clamping Shafts. Close loop tension control system having digital display facility for actual tension and set tension. CITYLINE EXPRESS FOLDER • Jaw folder on 2:2:2 cylinder ratio. • • • • Constant gain RTF roller. Air cushioned former. Lap adjustment facility. Slitter mechanism for tabloid production. • Shear pin in folder drive line. • Adjustable batch counter. • Cross perforation as an option for third fold. CITYLINE EXPRESS Standard Accessories • Plate punching device • Plate bending device • Hydraulic web trolley • Screw compressor with air dryer • Dampening solution circulation system • Mechanical web Trolley CITYLINE EXPRESS Scoring points of Cityline Express over other presses. • Open Loop Motorized LATERAL ± 3mm & circumferential ± 3MM Register System • Both Plate & Blanket cylinders are with hardened bearers • Precision ground helical gears for cylinders • Main drive – case hardened spiral bevel gears • Pneumatic brake with dancing roller mechanism to maintain precise web tension • Jaw Folder on 2:2:2 principle CITYLINE EXPRESS OPTIONAL FEATURES • Flying Splicer with Close Loop tension control • Close loop registration & cut off control system • Remote zonal inking system • Shaftless compatibility CITYLINE EXPRESS CONFIGURATIONS JOURNAL DE JUNDAI , BRAZIL 3 4 Hi Towers 1 H Print Unit. 5 Reel Splicers. 1 Folder ( 2:2:2) KRASNADOR , RUSSIA 2 4 Hi Towers 2 Mono Units with integrated unwind. 2 unwinds. 1 Folder. CITYLINE EXPRESS CONFIGURATIONS KUWAIT TIMES 5 4 Hi Towers. 2 Standalone Unwind. 3 Stacked Standalone Unwind. 1 Folder (2:2:2). Heat Set Application. DIO RIO DO NORDEST 4 4 Hi Towers 1 H Unit. 6 Basement Reel Splicer. 1 Folder (2:2:2) CONFIGURATIONS CITYLINE EXPRESS ULTIMATE PRINT MALAYSIA 8 4 Hi Towers. 8 Autopasters 2 Folders (2:2:2) with 2 Baloon Formers Closed loop auto registration system & closed loop zonal Ink control system 3 4 Hi Towers. 3 Autopasters 2 Folders (2:2:2) with 1 Baloon Formers Closed loop auto registration system & closed loop zonal Ink control system A GAZETA , BRAZIL CITYLINE EXPRESS Installation at Hindustan Times, New Delhi. The installation consists of 7 presslines of 5 towers each in a single pressroom. CITYLINE EXPRESS INSTALLATIONS CUSTOMER ULTIMATE PRINT COUNTRY MALAYSIA KUWAIT TIMES KUWAIT DIO RIO DO NORDEST BRAZIL JOURNAL DE JUNDAI BRAZIL ARMY PRINTING HOUSE VIETNAM JAGATI PUBLICATIONS INDIA KRASNADOR PRINTING HOUSE KRASNADOR PHYSICS CENTRE THAILAND CITYLINE EXPRESS INSTALLATIONS CUSTOMER VNEASH MALTIGRAPH GOMEL COUNTRY RUSSIA BELARUS VIJAY PRINTING PRESS INDIA MALAYALA MANORAMA INDIA NEW WORLD PRINTING HOUSE GAZENTY DVOR CONSEJO NACIONAL DE LA CULTURA CORREIO DA BAHIA UKRAINE KAZAKHSTHAN VENEZUELA BRAZIL CITYLINE EXPRESS INSTALLATIONS CUSTOMER COUNTRY HINDUSTAN TIMES INDIA DAINIK JAGRAN INDIA AL GHURAIR DUBAI DIARIO DO MINHO ANAND BAZAAR PATRIKA PORTUGAL INDIA AL WASAT BAHRAIN WAZ MEDIAN GERMANY WINKELAAR KRANTTENRDRUCK NETHERLANDS REACH US For more details on the Manugraph presses. Please contact : The Sales Department. MANUGRAPH INDIA LIMITED. Sidhwa House, N. A. Sawant Marg, Colaba, Mumbai – 400 005 INDIA. Tel – 91+022+2287 4815 Fax – 91+022+2287 0702 Email – [email protected] Website – www.manugraph.com