Transcript Marketing & Sales Warsaw BAU Meeting

© ABB Power Technology Products - 1 7/17/2015
Innovation
within
Continuity
Classic and New
VD4
© ABB Power Technology Products - 2 -
Classic
and
New VD4
Contents

Introduction / General

Low/mid duty – high duty

Ratings / Standard

Design / Dimensions

Operating mechanism

Maintenance

Accessories / Standard and on request

Other / Special

Marketing tools
Classic
and
New VD4

Introduction / General
The product name VD4 does not change



Availability of “new VD4”

© ABB Power Technology Products - 3 -


VD4 as a brand-name for a high quality VCB is well-accepted
The actual VD4 name is now defined to “classic VD4”
Production started in February 2003
Market introduction almost completed according to marketing plan
“One CB factory: The advantage of EoS in VCBs


DECMS: Excellence in vacuum, casting and embedding technology
ITNIE: Excellence in AT & Logistics and production engineering
Classic
and
New VD4

Introduction / General
An innovative concept for the maintenance





© ABB Power Technology Products - 4 -

new VD4 has an actuator with a plug-in snapping-unit
just replacing the snapping-unit the c.breaker is basically a new c.breaker
new VD4 is the first MV circuit-breaker offering this feature
removal and mounting of the snapping-unit requires only 20 min.
the replacement operation is more reliable then any maintenance
operating life of the snapping unit up to 31.5 kA 17.5 kV (25 kA 24 kV) :
 today: 10,000 operations already certified
 today: 20,000 operations satisfactory carried-out
 within 4Q 2003: 30,000 operations
Medium Voltage
Products
Low/mid duty – high duty
classic VD4
new VD4
12kV
17.5kV
© ABB Power Technology Products - 5 -
24kV
...2500A
...2500A
...2500A
low/mid duty
12kV
> 2500A
...31.5kA
12kV
1250...4000A
40...63kA
17.5kV
> 2500A
...31.5kA
17.5kV
1250...4000A
36kV
...3150A
...40kA
40.5kV ...3150A
...31.5kA
...31.5kA
...31.5kA
VD4
40kA
...25kA
high duty
and ANSI ratings for ADVAC
Classic
and
New VD4
Ratings / Standard

new VD4 vacuum circuit breaker :
 only
embedded poles
 fixed
and withdrawable versions
 compliance
© ABB Power Technology Products - 6 -
 low/mid
to IEC 62271-100 (2001-05) STDs
duty:

12 kV,
... 2500 A,
... 31.5 kA

17,5 kV,
... 2500 A,
... 31.5 kA

24 kV,
... 2500 A,
... 25 kA
( up to 40/50 kA within 4Q 2003 )
Classic
and
New VD4
Design / View
classic VD4
© ABB Power Technology Products - 7 -
e.g.
VD4 1212-25
p=150mm
new VD4
e.g.
VD4 12.12.25
p=150mm
Classic
and
New VD4
Design / Dimensions
Design
Classic
New
No
Yes
vertical
horizontal
different positions
operating cycle counter,
position indicator, charging
condition indicator
yes
yes
different positions
servicing of manual spring
charging
external lever
built-in lever
different position
Classic
New
common look & feel
according to PTMV strategy
alignment of ON/OFF
push buttons
© ABB Power Technology Products - 8 -
Dimensions
available versions of
fixed construction
concerning housing
width a [mm]
450
570
610
700
750
450
570
*)
700
**)
(*) 610 mm standardized with 570 mm (no changes in the pole distance)
(**) 750 mm standardized with 700 mm (no changes in the pole distance)
Remark
geometry and colour of front plate
Remark
e.g.
1212-25
P=150mm
Classic
and
New VD4
Design / Dimensions
© ABB Power Technology Products - 9 -
Different position of ON / OFF buttons
Classic VD4
New VD4
fixed version
1212-25, P150
fixed version
1212-25, P=150
© ABB Power Technology Products - 10 -
Classic
and
New VD4
Design / Dimension of front plate
New VD4
Classic
and
New VD4
Design / External dimensions
Classic VD4
P1
P4
P2
P5
12 kV, ... 1250 A, ... 31.5 kA
17.5 kV, ... 1250 A, ... 31.5 kA
12 kV,
1600-2500 A, ... 40 kA
17.5 kV, 1600-2500 A, ... 31.5 kA
p
mm
150
210
H
mm
205
205
a
mm
450
570
b
mm
424
424
c
mm
433
433
d
mm
217.5
217.5
e
mm
475
475
24 kV, ... 1250 A, ... 25,kA
- 6394 E 03-07-2001-
© ABB Power Technology Products - 11 -
fixed version
p
mm
210
275
1)
H
mm
310
310
a
mm
570
700
b
mm
424
424
H
mm
310
310
a
mm
610
750
b
mm
424
424
c
mm
433
433
d
mm
237.5
237.5
e
mm
599 2)
599 2)
d
mm
282.5
e
mm
642 2)
24,kV, 1600-2500 A, ... 25,kA
c
mm
433
433
measuring point pole part
pole with heat-sink 616 mm
3) pole with heat-sink 661 mm
2)
p
mm
210
275
d
mm
282.5
282.5
e
mm
6311)
6311)
p
mm
275
H
mm
310
a
mm
750
b
mm
424
c
mm
433
Classic
and
New VD4
Design / External dimensions
New VD4
fixed version
© ABB Power Technology Products - 12 -
P1
P4
P2
P5
12 kV, ... 1250 A, ... 31.5 kA
17.5 kV, ... 1250 A, ... 31.5 kA
12 kV,
1600-2500 A, ... 31,5 kA
17.5 kV, 1600-2500 A, ... 31.5 kA
p
mm
150
210
p
mm
210
275
H
mm
205
205
a
mm
450
570
b
mm
424
424
c
d
e
mm mm mm
433 217.5 475 (A)
433 217.5 475 (B)
24 kV, ... 1250 A, ... 25,kA
p
mm
210
275
1)
measuring point pole part
pole with heat-sink 616 mm
3) pole with heat-sink 661 mm
2)
H
mm
310
310
a
mm
570
700
b
mm
424
424
H
mm
310
310
a
mm
570
700
b
mm
424
424
c
d
e
mm mm mm
433 237.5 599 2) (B)
433 237.5 599 2) (C)
24,kV, 1600-2500 A, ... 25,kA
c
d
e
mm mm mm
433 282.5 631 1) (B)
433 282.5 631 1) (C)
p
mm
275
H
mm
310
(A) fully interchangeability with classic VD4 by fixing points 345 x 400
(B) fully interchangeability with classic VD4 by fixing points 345 x 520
(C) fully interchangeability with classic VD4 by fixing points 345 x 650
a
mm
700
b
mm
424
c
d
e
mm mm mm
433 282.5 642 3)
Classic
and
New VD4
Dimension / Design
Withdrawable circuit breaker (available for the time being)
Panel / Frame
Classic
New
p
... 1250 A
Yes
Yes (1)
1600 ... 2500 A
Yes
Yes (1)
12 / 17,5 kV: 150, 210 mm
24 kV:
210, 275 mm
... 1250 A
Yes
Yes
1600 ... 2500 A
Yes
Yes
12 / 17,5 / 24 kV
25 / 20 / 25 kA
... 1250 A
Yes
Yes (2)
CBE - CBF
12 / 17,5 / 24 kV
31,5 / 31,5 / 25 kA
1250 …2500 A
(3)
Yes (1)
12/17,5 kV:150, 210, 275mm
24 kV:210, 275 mm
PowerBox
12 / 17,5 / 24 kV
31,5 / 31,5 / 25 kA
1250 …2500 A
(3)
Yes
12/17,5 kV:150, 210, 275mm
24 kV:210, 275 mm
ZS1, PowerBloc,
Mounting frame
12 / 17,5 / 24 kV
31,5 / 31,5 / 25 kA
UniGear type ZS1
12 / 17,5 / 24 kV
31,5 / 31,5 / 25 kA
ZS8.4 with and
without tee-off
partioning
© ABB Power Technology Products - 13 -
Rating
(1)
(2)
(3)
12 / 17,5 kV: 150, 210 mm
24 kV:
210, 275 mm
OK at 12 -17.5 kV; Under development at 24 kV with distance between terminals 380 mm
Under development
Yes with assembled pole; NO with embedded poles
Classic
and
New VD4
Operating mechanism (type EL / new VD4)
B
O
D
E
© ABB Power Technology Products - 14 -
G
A
C
L
I
N
H
M
F
A Open/closed auxiliary contacts
B Auxiliary circuits terminal box
C Charged/discharged closing
springs mechanical indicator
D Closing push button
E Opening push button
F Auxiliary releases (opening /
closing / undervoltage)
G Electrical accessories plugsocket connectors
H Closing spring motor geared
I Circuit-breaker open/closed
mechanical indicator
L Built-in closing spring charging
lever
M Mechanical operation counter
N Opening spring
O Damper (opening)
Classic
and
New VD4
Operating mechanism / Characteristics
Mechanism
Classic
New
No
Yes
external lever
built-in lever
spiral spring
helicoidal spring
spring recharging time
10 - 15 s
4-5s
opening time
~ 45 ms
~ 45 ms
arcing time
~ 15 ms
~ 15 ms
total breaking time
~ 60 ms
~ 60 ms
closing time
~ 60 ms
~ 60 ms
antipumping function
by electromechanical
release
mechanical built-in
function
operating sequence
O-0.3s-CO-3min-CO
O-0.3s-CO-15s-CO (*)
auxiliary accessories
full range
full range
ON / OFF tripping releases
not suitable for
continuous service
suitable for continuous
service
plug-in ON / OFF/ UVR
tripping releases and motor
No
Yes
plug-in actuator module
spring charging lever
© ABB Power Technology Products - 15 -
closing spring
Remark
manual operated
by motor
suitable for auto-reclosing
cycle
overcurrent release Y7 under
development on new VD4 (**)
UVR = undervoltage release
(*) all new VD4 are Pehla certified O-0.3s-CO-3min-CO; VD4 17.20.32 and VD4 24.06.16 are
already certified O-0.3s-CO-15s-CO (it is on going the activity for the certification of all new VD4
with the operation sequence O-0.3s-CO-15s-CO)
(**) alternative solution with PR 521 and – MO3 already available
Classic
and
New VD4
Maintenance
Maintenance
Classic
New
30,000 cycles 1)
30,000 cycles 1)
operating life of vacuum
interrupters
up to 30,000 operations
up to 30,000 operations
depending on the
vacuum interrupter type
operating life of actuator
up to 30,000 operations
with maintenance
up to 30,000 operations
with maintenance 2)
New VD4 is M2 class
4 years or after 5,000
operating cycles
4 years or after 5,000
operating cycles
after 10,000 or 20,000
operations replacement 3)
of single actuator
components 4)
after 10,000 operations
replacement 3) of the
actuator unit 5)
typical life-expectancy
interval of inspection
© ABB Power Technology Products - 16 -
maintenance of actuator and
transmission system
Remark
replacement of the
actuator unit is easier
and faster respect to the
replacement of single
components
1) cycles under normal operating conditions, depending on breaker type, given regularly and conscientiously
performed maintenance
2) replacement may be carried out only by ABB personnel or trained and qualified customer personnel
3) M2 class means 10,000 operations without maintenance; the activity is on going for 30,000 operations without
maintenance; 30,000 operations without maintenance will be available within 4Q 2003
4) replacement after 10,000 operations (depending on circuit breaker type) : blocking lever, half shaft, crank;
replacement after 20,000 operations (depending on circuit breaker type) : latch, complete supporting crank, spring,
shaft, cam disk, return rotation blocking
5) replacement after 10,000 operations: actuator unit (snapping unit only; see next slide; snapping unit for 30,000
operations without maintenance will be available within 4Q 2003)
replacement after 15,000 operations: shock absorber (the damper “shock absorber” for 30,000 operations will be
available within 4Q 2003)
Classic
and
New VD4
Maintenance / Mechanical actuator
© ABB Power Technology Products - 17 -
New VD4 – actuator unit replacement: removal sequence 1)
1 Fixing screws
2 Fixing screws
3 Fixing screws
5 Bearings
6 Kinematic
7 Same operations
linkage
in reverse order
for mounting
4 Fixing
1) removal and mounting require approx. 20 min; the replacement is easier and
faster respect to the replacement of single components in the classic c.breaker
Classic
and
New VD4
Accessories / Standard
Classic
New
Remark
mech. ON/OFF push buttons
Yes
Yes
fixed & draw-out
mech. position indicator
Yes
Yes
„
charging position indicator
Yes
Yes
„
operating cycle counter
Yes
Yes
„
separate
built-in
„
Yes (-Y2) 1)
Yes(-MO1) on request
„
Yes (-S7)
Yes, on request
„
Yes (-S4, 5-pole)
Yes (2 x 5-pole)
„
No / plug type
No / plug type
„
Yes (K0)
Yes (mechanical, function
built-in in the actuator)
„
Yes
Yes
draw-out
Yes (-Y0) on request
Yes (-RL2) 2)
„
Yes / Yes / Yes
Yes / Yes / Yes
„
spring charging lever
shunt release OFF
aux. contact for fault annunciation
switch for annunciation purpose
auxiliary terminal board / connection
© ABB Power Technology Products - 18 -
anti-pumping function
external control wiring and plug
locking magnet on the truck 3)
Withdr. truck / racking lever / contact arms
1) shunt releases are fundamentally wired with rectifiers (function as free-wheeling diodes if DC-supply)
in order to obtain anti-pumping function; shunt releases are not mandatory with „new VD4“ in order to
have anti-pumping function
2) mandatory for UniGear type ZS1, UniSafe, PowerBox; inclusive mechanical interlock (striker pin)
if rated current is different from the panel
3) prevents the CB being racked into the panel with plug not inserted in the socket or no aux. Voltage;
not available for motorized truck version
Classic
and
New VD4
Accessories / On request
Classic
New
Yes (-Y1+S2)
Yes (-RL1)
shunt release ON
Yes (-Y3)
Yes (-MC)
„
shunt release OFF
standard
Yes (-M01)
„
second shunt release OFF
Yes (-Y9)
Yes (-M02)
„
indirect overcurrent release
Yes (-Y7)
Yes (-MO3) under
development
already available
PR521 and specific
–MO3
undervoltage release / signal contact
Yes (-Y4) / No
Yes (-MU) / Yes
„
undervoltage release mech. override
Yes
Yes
„
Yes (-S3, 5-pole)
Yes (1 x 5-pole) 1)
„
spring charging motor
Yes (-M0)
Yes (-MS)
„
auxiliary switch for the charging motor
Yes (-S1)
Yes (-BS1)
„
Yes
Yes
„
Yes (-S1) (2-pole)
Yes (-BS2) (1-pole)
„
locking magnet on the mechanism
© ABB Power Technology Products - 19 -
additional switch for annunciation purpose
electronic time delay device (externally)
signal contact spring charged / discharged
(available for customer)
1) available free contacts depend on maximum of the requested applications
Remark
fixed & draw-out
Classic
and
New VD4
Accessories / Technical data
© ABB Power Technology Products - 20 -
Classic
New
AC+DC /
instantaneous /
permanent
Power
(inrush)
Power
(continuous) /
min.signal
duration
AC+DC /
instantaneous /
permanent
Power
(inrush) /
duration
Power
(continuous) /
min.signal
duration
shunt release
OFF
AC:110-220-240 V
DC: 24..240 V
/ Yes / No
250 VA / W
not allowed /
20 ms
AC: 24..240 V
DC: 24..250 V
/ Yes / Yes
200 VA / W
/ approx. 100 ms
5 VA / W
/ no limit
shunt release
ON
AC:110-220-240 V
DC: 24..240 V
... 310 VA / W 1)
/ Yes / No
not allowed /
20 ms
AC: 24..240 V
DC: 24..250 V
/ Yes / Yes 2)
200 VA / W
/ approx. 100 ms
5 VA / W
/ no limit
under voltage
release
AC:110-220-240 V
DC: 24..240 V
/ No / Yes
11 VA
10 W
about 10 VA / W
/ no limit
AC: 24..240 V
DC: 24..250 V
/ No / Yes
200 VA / W
/ approx. 100 ms
5 VA / W
/ no limit
AC
2 - 15 VA
---
AC
2 - 15 VA 3)
---
locking
magnet
AC:110-220-240 V
DC: 24..240 V
/ No / Yes
10 VA / W
about 10 VA/W
/ no limit
AC: 24..240 V
DC: 24..250 V
---
500 VA / W
/ approx. 150 ms
5 VA / W
/ no limit
charging
motor
AC: 110-240 V
DC: 24-240 V
/ Yes / No
800 VA / W
170 VA
150 W
/ 15 sec
AC: 24..250 V
DC: 24..250 V
/ Yes / No
500 VA / W
/ approx. 200 ms
200 VA / W
/ 5-6 sec
indirect
overcurrent
release
1) depending on supply voltage
2) the permanently supplied release ON carries out the electrical anti-pumping function
3) development on going
Classic
and
New VD4
Others / Specials
made in ...
© ABB Power Technology Products - 21 -
delivery time (average)
Classic
New
Remark
Germany
ABB in E.U.
new nameplate “Made by
ABB in E.U.”
4-6
4
target: 2 weeks (Q4 2003)
naming (example)
VD4 1212-31
(no difference on name
plate concerning fixed and
withdrawable version)
VD4 12.12.32 (fixed)
VD4/P 12.12.32 (withdr.)
“ /P, /W, /C, … “ helps to
identify the version relevant
to ABB panel (e.g. /P for
UniGear type ZS1 panel; /W
UniSafe; /C for CBE-CBF)
wiring diagram
designations (e.g.)
Y2
Y0
.…
-M01
-RL2
....
New: according to new IEC
STDs
electrical diagrams
----
several figures are
foreseen to cover classic
VD4 electrical diagrams
fully interchangeable
housing fixing points
(fixed construction)
----
new fixing points plus the
previous of classic VD4
fully interchangeable
motor rack-in / rack-out
Yes
Yes
up to 17.5 kV as well as
classic VD4
Classic
and
New VD4
Marketing tools
Information Material
Classic VD4
New VD4
poster
•/•/-/-
•/•/•/•
slides
•/•/-/-
•/•/•/•
brochure
•/•/•/•
•/•/•/•
catalogue
-/-/-/-
•/•/•/•
instruction Manual
•/•/•/•
•/•/•/•
remark
© ABB Power Technology Products - 22 -
English / German / Italian / other language ( • under construction, • available, • available in “Inside ABB” )
Industrial IT
certification
Classic VD4
New VD4
•
•
remark
A global leader
in power and automation technologies
that enable utility and industry customers
to improve their performance
while lowering environmental impact