Transcript Document
School Transportation Maintenance Training Manual 7/17/2015 School Transportation Maintenance 2 Table of Contents • • SAP Basics – Logging on to SAP – Setting up Favorites – Setting up Local Printers – Part Numbers and Material Numbers – View Material Data – Setting a Variant – Setting up Personal Lists Work Orders – Create/ Change Work Order (IW31/IW32) – Confirm and Technically Complete Work Order (IW42) – Cancel Time Confirmation (IW45) – Inventory Issues (IW42) – Change PM Order (IW32) 7/17/2015 School Transportation Maintenance 3 Table of Contents (cont’d) • Work Orders (cont’d) – Refurbishment Work Orders (IW81/W42/MIGO) – Non-Inventory Issues (ZFB61) • Materials Management – Create a Purchase Order (ME21N) – Change a Purchase Order (ME22N) – Goods Receipt (MIGO) – Transfer from SLOC to SLOC (MB1B) – Display Material Document (MB51) – Stock Overview (MMBE) – Material by Location (ZMB21) – Equipment History for Repair Parts (ZMB36) – Display Warehouse Stock (ZMB19) 7/17/2015 School Transportation Maintenance 4 Table of Contents (cont’d) • Fuel/Oil Management – Issue Fuel (ZFE2) – Receive Fuel Into Inventory (MIGO) • Master Data – Display Equipment Master (IE03) – Create Measurement Documents (IK22) – Display Material Master (MM03) – Extend Material Master (ZMM01Z) – Change Material Master (ZMM02Z) • Bin Location – Set Deletion Flag for Material Number by Plant (ZMM06) – Display Equipment by Classification (CL30N) – Order List Selection (IW40) 7/17/2015 School Transportation Maintenance 5 Table of Contents (cont’d) • Physical Inventory • Reporting – Print Historical (technically completed) Work Orders 7/17/2015 School Transportation Maintenance 6 Logging on to SAP • • • • 7/17/2015 Double-click on the SAPlogon icon on your desktop. Client: – 499 (Sandbox) – to be used to play in the system before go live. – At ‘Go Live’ Client number will be a default. Enter your username and password. – In Client 499 username/password to be determined. – At ‘Go Live’ an official username and a temporary password will be given to you by the System Administrator. Click on the green checkmark or press Enter. School Transportation Maintenance 7 Logging on to SAP (cont’d) • Initial sign-on at ‘Go Live’ will require you to set up a password. • Type a password in the “New password” field. • Repeat the password in the “Repeat password” field. • Click on “Transfer”. • This is now your password until you are requested to change it again (30-45 days). 7/17/2015 School Transportation Maintenance 8 Setting Up Favorites Once you have logged on successfully, you will be taken to the SAP Easy Access screen. This is where you will start your transactions.You can make this easier by setting up Favorites. • Go to Extras>Settings • In the Dialog box, select – Display technical names • Click on the green check . 7/17/2015 School Transportation Maintenance 9 Setting Up Favorites (cont’d) • Right-click on the folder labeled “Favorites” 7/17/2015 School Transportation Maintenance 10 Setting up Favorites (cont’d) • • • • • • 7/17/2015 Select “Insert Transaction”. This brings up the “Manual entry of a transaction” dialog box. Enter a transaction code in the “Transaction code” field. Click on the green check or hit Enter. This enters the system-generated name for the transaction. You can change this by clicking on the pencil . In the “Change a favorite” dialog, enter a description you feel comfortable with (school bus list). Click on the green check or hit Enter. School Transportation Maintenance 11 Setting up Favorites (cont’d) Use this process to set up favorites for your other transactions. For example: – IW31 – Create Work Orders (EQRL) – IW32 – Change Work Orders – IW42 – Confirm Work Orders and Charge Stock Materials Once you have set these up, you can double-click on the name to go directly to the initial screen of that transaction. 7/17/2015 School Transportation Maintenance 12 Setting up Local Printers • On SAP Easy Access screen, follow menu path – System>User profile>Own data • 7/17/2015 This will open a new session of SAP. School Transportation Maintenance 13 Setting up Local Printers (cont’d) 7/17/2015 • Select the Default tab. • Under “Output Controller”, click in the “Output Device” field. • Click on the matchcode icon School Transportation Maintenance 14 Setting up Local Printers (cont’d) 7/17/2015 • In dialog box, enter – LP01* • Click on the green check School Transportation Maintenance 15 Setting up Local Printers (cont’d) • 7/17/2015 Doubleclick on LP01 as the Output device. School Transportation Maintenance 16 Setting up Local Printers (cont’d) 7/17/2015 • Verify that “Output immediately” is checked. • Click on the Save School Transportation Maintenance icon. 17 Parts Numbers and Material Numbers 7/17/2015 • Inventory Number = Bus number (6XXX-XXXX) – Note: Inventory numbers may be reused. • Equipment Number = R/3 assigned number (6XXXXXXX) – Note: Equipment numbers may not be reused. • Plant Number – Derived from old shop numbers – i.e. 6010=6001; 6020=6002, etc. – Shop 6995 is Plant 6100 School Transportation Maintenance 18 Parts Numbers and Material Numbers (cont’d) • Converting old DOT number format to new R/3 material number. – Old number consisted of 2-digit class and 5-digit sequence number – New number consists of 3-digit class and 6-digit sequence number • Class Identifier – Numeric classes: add a "1" to beginning of class- 150, 180, 181, etc. – Alpha classes: add "A" at the end of class - ABA, FEA, FQA, etc. • Sequence Number – Add a zero at the beginning of the number • 011525, 025560, etc. 7/17/2015 School Transportation Maintenance 19 Parts Numbers and Material Numbers (cont’d) • Examples of complete numbers: – 50-00250 becomes 150000250 – 80-25656 becomes 180025656 – AB-36563 becomes ABA036563 – FQ-95325 becomes FQA095325 7/17/2015 School Transportation Maintenance 20 View Material Data SAP Transaction Code: MB52 7/17/2015 • Enter Plant Code • Check “No zero stock lines” • Click on the Execute School Transportation Maintenance icon. 21 View Material Data (cont’d) 7/17/2015 School Transportation Maintenance 22 Setting a Variant Variants are used to display a list or report based on a previouslyestablished selection criteria or to create a new selection criteria to be used repeatedly. Sample here is a report showing the equipment in a particular Plant Code. 7/17/2015 School Transportation Maintenance 23 Setting a Variant • Enter transaction code IH08 – Display Equipment: Equipment Selection screen. 7/17/2015 School Transportation Maintenance 24 Setting a Variant (cont’d) 7/17/2015 • Scroll down screen to “Location data” section. • Enter Maintenance Plant code. – Same as Shop code School Transportation Maintenance 25 Setting a Variant (cont’d) • Click on the Execute 7/17/2015 School Transportation Maintenance icon. 26 Setting a Variant (cont’d) • 7/17/2015 On “Display Equipment: Equipment List” screen, click on icon. School Transportation Maintenance 27 Setting a Variant (cont’d) • • 7/17/2015 In dialog box, move the following column names from “Column set” side to the “Columns” side. For example: – Inventory Number – Construction year – License Number Click on the Save icon. School Transportation Maintenance 28 Setting a Variant (cont’d) • • • • • 7/17/2015 In dialog box, in “Save layout” field enter a name for the variant. Must begin with “/”. In “Name” field put a more descriptive definition of the variant. DO NOT Check the “Default setting” box Click on the green check . Systems puts the following message in the Status bar. School Transportation Maintenance 29 Exporting Data to an Excel Spreadsheet • System populates with the additional information requested. • This can be exported to an Excel document. – Click on the spreadsheet icon. 7/17/2015 School Transportation Maintenance 30 Exporting Data to an Excel Spreadsheet (cont’d) 7/17/2015 • Accept the default on dialog box. • Click on the green check School Transportation Maintenance . 31 Exporting Data to an Excel Spreadsheet (cont’d) • Select “Table” on the next dialog box. – Click on the green check • Select Microsoft Excel on the next dialog box. – Click on the green check 7/17/2015 School Transportation Maintenance 32 Exporting Data to an Excel Spreadsheet (cont’d) Data will be exported to a Microsoft Excel spreadsheet. This can be sorted and saved. 7/17/2015 School Transportation Maintenance 33 Setting up Your Personal Lists You can set up Personal Lists in SAP to make finding your Storage Location and Station Code easier. Transaction ZFE2 is being used to demonstrate setting up a personal list. • Click n the “Station” field and select the matchcode icon. This will give you all the entries. •Click on the “inverted triangle”. •This opens a dialog box. 7/17/2015 School Transportation Maintenance 34 Setting up Your Personal Lists (cont’d) • • • • • • • 7/17/2015 Enter 6* in the StationNumber field. Click the green check or hit Enter. This opens a dialog box showing only the LEA Station Numbers. Scroll down until you see the number of your Station(s). Click on that number and then on the “Insert in Personal List” Icon. – The system moves to the next name. When you have added all the numbers, click on “Keep” icon. Click on the green check or press Enter. – If necessary, click on the “x” to close the dialog box. School Transportation Maintenance 35 7/17/2015 School Transportation Maintenance 36 Create a Work (Repair) Order SAP Transaction Code: IW31 • One transaction (IW31) is used for all types of Work Orders. • The Work Order type is selected on the opening screen of the create Work Order transaction. • Selecting the Work Order type affects the choices available on the following screens. 7/17/2015 School Transportation Maintenance 37 Create Work (Repair) Orders (cont’d) 7/17/2015 • Enter Transaction Code IW31 to begin creating a Work Order or select it from your favorites. • Place the cursor in the Order type field to display the matchcode button. Click to display possible order types and select DP01. – This list can be made into a personal list. School Transportation Maintenance 38 Create DP01 Corrective Maintenance Work Order • 7/17/2015 By referencing the Vehicle Number (XXXXXXXX), SAP will populate the Equipment field with the equipment Number. Click the match-code icon in the Equipment field School Transportation Maintenance 39 Create DP01 Corrective Maintenance Work Order (cont’d) • Click to display search types. • Select “Equipment by equipment list”. 7/17/2015 School Transportation Maintenance 40 Create DP01 Corrective Maintenance Work Order (cont’d) • Enter Plant Number followed by the Vehicle Number in the Inventory Number field. • Click on 7/17/2015 School Transportation Maintenance button. 41 Create DP01 Corrective Maintenance Work Order (cont’d) • SAP returns to the Create DPI Corrective Maintenance Order: Initial Screen with the SAP Equipment Number. Note: This number is SAP Master Data; as a result SAP will transfer data about this Equipment into the Work Order. 7/17/2015 School Transportation Maintenance 42 Create DP01 Corrective Maintenance Work Order (cont’d) • Click to verify the data and to go to the next screen. 1 2 3 7/17/2015 School Transportation Maintenance 43 Create DP01Corrective Maintenance Work Order (cont’d) • 7/17/2015 System displays the following message in the Status Bar. School Transportation Maintenance 44 Create DP01 Corrective Maintenance Work Order (cont’d) • • • • • 7/17/2015 School Transportation Maintenance Click in the highlighted field across from Order. Enter the 4-digit Vehicle Number (Inventory Number) and a description of the work to be done. Enter “PMActType”code Click on green checkmark to populate the first operation field. Click on Save icon and record order number that appears in Status Bar. 45 Change DP01 Corrective Maintenance Work Order 7/17/2015 • From Main Menu, go to Order>Change (IW32). • Click on Header Data button. School Transportation Maintenance 46 Change DP01 Corrective Maintenance Work Order (cont’d) • Enter – Planner Group • Temporary until default is configured – Person Responsible • Click on Matchcode • From drop-down, enter the first letter of the last name followed by “*” • Click on green checkmark and search for correct name NOTE: Person Responsible is not necessarily the person that will perform the maintenance. In most cases it will be a shop foreman or supervisor in charge of assigning the work. • Click on “Damage” Tab and “Cause” field – – 7/17/2015 Click on matchcode From drop-down, select cause code School Transportation Maintenance 47 Change DP01 Corrective Maintenance Work Order (cont’d) • 7/17/2015 Person reporting can be added, if applicable. School Transportation Maintenance 48 Change DP01 Corrective Maintenance Work Order (cont’d) • • • 7/17/2015 School Transportation Maintenance Click on “Operations” tab to assign VMRS code. Highlight Operation row. – Click on “Enhancements” tab. Enter VMRS code here. – Click on the matchcode icon. 49 Change DP01 Corrective Maintenance Work Order (cont’d) 7/17/2015 • Scroll down to the assembly description appropriate for this Work Order – Use to search by text. • Double-clicking populates the field. School Transportation Maintenance 50 Change DP01 Corrective Maintenance Work Order (cont’d) 7/17/2015 • Click on the “Operations” tab. • Add additional operations. • Follow same procedure for VMRS assignment as before. • Click on the green arrow return to the “Operations” screen. • Click on “Put in Progress” icon. School Transportation Maintenance to 51 Change DP01 Corrective Maintenance Work Order (cont’d) After clicking the Put in Process icon the following dialogbox appears: • Select “W/o print”. • Click 7/17/2015 . School Transportation Maintenance 52 Change DP01 Corrective Maintenance Work Order (cont’d) • • 7/17/2015 Work Order changes are saved. Note Work Order number. School Transportation Maintenance 53 Confirm and Technically Complete Work Order SAP Transaction Code: IW42 • Enter work order number. Click enter. •System will populate data from the work Order For each operation, enter Personnel Number. 7/17/2015 School Transportation Maintenance 54 Confirm and Technically Complete Work Order (cont’d) Enter for each operation: Actual Work, in hours 7/17/2015 School Transportation Maintenance Reason for Repair 55 Confirm and Technically Complete Work Order (cont’d) • • • 7/17/2015 If no more time is to be charged, click checkbox under “Final confirmation”. Optional – change Start/Finish dates, if applicable. Click on button. School Transportation Maintenance 56 Confirm and Technically Complete Work Order (cont’d) • 7/17/2015 Click “Meas points for object” button. School Transportation Maintenance 57 Confirm and Technically Complete Work Order (cont’d) 7/17/2015 • Enter odometer reading • Click on green check School Transportation Maintenance button. 58 Confirm and Technically Complete Work Order (cont’d) In the Goods Movements section, enter: Unit of Measure (defaults) Material Number Quantity Click on the green checkmark 7/17/2015 Plant and Storage Location or hit Enter to verify data. School Transportation Maintenance 59 Confirm and Technically Complete Work Order (cont’d) • Click on “Tech completion” button. • System verifies data entries and places a green check next to the “Tech completion” button. • Click on the Save icon. NOTE: To cancel a Technical Completion: Go to IW32 menu: Order/Functions/Complete/Cancel tech.completion. 7/17/2015 School Transportation Maintenance 60 Cancel Work Order Confirmation SAP Transaction Code: IW45 7/17/2015 • Use Transaction code IW45 – Select from favorites or SAP menu tree • Enter the order number • Click on the green checkmark School Transportation Maintenance 61 Cancel Work Order Confirmation (cont’d) • 7/17/2015 Accept warning message. School Transportation Maintenance 62 Cancel Work Order Confirmation (cont’d) 7/17/2015 • Highlight the time confirmation row you wish to cancel – Click in the grey box next to the line item. • Click on the “Actual Data” icon. School Transportation Maintenance 63 Cancel Work Order Confirmation (cont’d) • 7/17/2015 On the “Cancel PM Order Confirmation: Actual data” screen, click on the Save icon. School Transportation Maintenance 64 Cancel Work Order Confirmation (cont’d) • On the ‘Change Order confirmation text” screen, enter a reason, if required. • Click on the green arrow to return to the “Cancel PM Order Confirmation: Initial data” screen System displays a message in the Status Bar. On that screen, click on the green checkmark to go to next confirmation, if applicable. • • 7/17/2015 School Transportation Maintenance 65 7/17/2015 School Transportation Maintenance 66 DP02 Preventive Maintenance Work Orders Transaction Code IP24 will report all the scheduled maintenance orders created based on the mileage and date of the previous service. • Enter PM into the Maintenance Plan Category field. • Scroll down to the Maintenance Plant field. Note: 7/17/2015 The Maintenance Plant field is in the last set of data search fields displayed. School Transportation Maintenance 67 DP02 Preventive Maintenance Work Order (cont’d) 7/17/2015 • Enter the plant number for your location . This will limit the report to just the open scheduled maintenance orders pertaining to your specific shop. • Click on the execute icon. School Transportation Maintenance 68 DP02 Preventive Maintenance Work Order (cont’d) • • A list of all schedule maintenance orders will be displayed for the plant number entered. – Work Order number will be generated. Click on the”Customizing” icon – Select “Hardcopy” – this will print the list to your local printer. 7/17/2015 School Transportation Maintenance 69 DP02 Preventive Maintenance Work Order (cont’d) • • • 7/17/2015 Enter IW32 to process a PM order. Enter Order Number. Click on the green checkmark or hit Enter. School Transportation Maintenance 70 DP02 Preventive Maintenance Work Order (cont’d) • • • • • • 7/17/2015 Click in the highlighted field across from Order. Enter the 4-digit DPI inventory number and a description of the work to be done. Enter “PMActType” code Click on “Damage” tab and enter “Cause” code Confirm that the “PlannerGrp” field displays your shop number. Correct if necessary. Add additional operations, if required. – Appropriate operations will be pulled in from PM Task List (IA07) School Transportation Maintenance 71 DP02 Preventive Maintenance Work Order (cont’d) 7/17/2015 • This transaction pulls in data from the PM Task List. • • Enter DPIBUS in the group field Click the “Operation” button. • The first page of the PM operations is shown below. School Transportation Maintenance 72 DP02 Preventive Maintenance Work Order (cont’d) • Click the “Put in Process” icon. • Choose “Print w/o online window”. • Click the green check . • Order will be saved with changes and shop papers will print. 7/17/2015 School Transportation Maintenance 73 Confirm and Technically Complete Preventive Maintenance Work Order • • • • 7/17/2015 Use transaction IW42 Enter Order number, if not present Click on green checkmark . Follow process for DP01 Work Orders. School Transportation Maintenance 74 DP04 Refurbishment Work Order SAP Transaction Code: IW81 An item (core) to be refurbished must first be received into inventory at a nominal cost, You may wait until such time that the refurbish job is to be done to do this receipt. Use the routine for ME21N and MIGO to receive the core into inventory. 7/17/2015 • Enter Order Type DP04 • Enter Material Number • Enter Planning Plant – Always 6000 • Click on the green checkmark hit Enter to verify data entry. School Transportation Maintenance or 75 Refurbishment Work Order (cont’d) • Enter Work to be done in “Order text” field • Enter PlannerGrp – From drop-down, select Plant Code • Enter Mn.wk.ctr. – From drop-down, select Techwork 6000 • Enter number of person responsible for completing the order • PMActType should be default • Target qty – Enter quantity to be refurbished • In Refurbishment main section, enter plant code and storage location in From and To areas – Same for both • Click on green checkmark or hit Enter to verify data – System populates the “First operation” section 7/17/2015 School Transportation Maintenance 76 Refurbishment Work Order (cont’d) 7/17/2015 • Click on “Operations” tab – Highlight operation 0010 • Click on “Enhancement” tab. School Transportation Maintenance 77 Refurbishment Work Order (cont’d) 7/17/2015 • Enter VMRS Code – Use matchcode icon to search for appropriate code. • Click on green arrow to return to “Operations” tab School Transportation Maintenance 78 Refurbishment Work Order (cont’d) 7/17/2015 • Click on “Put-in Process” icon. • Select “W/o print” from dialog box. • Click on green check – Order is saved. • Record the Order Number. School Transportation Maintenance . 79 Confirm and Technically Complete Refurbishment Work Orders • • Use transaction IW42 Enter Order Number if not present • Click on green checkmark. • Follow process for DP01 Work Orders. NOTE: In the Goods Movement section, the core part must be charged along with items used for the rebuild. 7/17/2015 School Transportation Maintenance 80 Charge Non-Inventory Parts to Refurbishment Work Order • 7/17/2015 Use the process for ZFB61 to charge non-inventory material to the work order. School Transportation Maintenance 81 Receipt of Refurbished Part Into Inventory SAP Transaction Code: MIGO • Enter description of the rebuild job in the text field. Select Goods receipt Select Order Enter Work Order number •Click on the Execute 7/17/2015 School Transportation Maintenance Movement Type is 101 icon. 82 Receipt of Refurbished Part Into Inventory (cont’d) 7/17/2015 • Material information is populated from the work order. • Click the Item-Ok box in the detail section of the screen. • Click the Check verify entries • Click the Save (Post) button. School Transportation Maintenance button to 83 7/17/2015 School Transportation Maintenance 84 Other Work Order Information Screens IW38 – Change List Edit Work Orders If you do not know a particular order number to display, use IW38 to list all orders in your plant. You may limit the list to a particular order type or some other parameter. Suggested columns to include in a variant are: – Order number – Order type – Order text (vehicle number should be present) – Start date – Finish date – Order status – Actual Costs 7/17/2015 School Transportation Maintenance 85 Other Work Order Information Screens (cont’d) IW47 – Display Confirmations • Use this transaction to display time that has been charged to work orders. You may limit the list to a particular vehicle of personnel number. The suggested columns to include in a variant are: – – – – – – – – 7/17/2015 Order number Operation number Confirmation number Actual work (hours) Start date Finish date Personnel number Personnel name School Transportation Maintenance 86 Other Work Order Information Screens (cont’d) IW49 – Display Order Operations Use this transaction to display operations on work orders. BE SURE TO LIMIT YOUR SELECTION TO YOUR PLANT. If not, your computer will clock out and you will have to click the Cancel Transaction selection. After plant, you would typically limit the list to a particular vehicle. The suggested columns to include in a variant are: – – – – – – – – 7/17/2015 Order number Operation number Equipment description Operation text Start date Finish date Actual work (hours) Confirmation School Transportation Maintenance 87 Non-Inventory Issues and External Services (Sublets) SAP Transaction code: ZFB61 ONE TIME SETUP • • 7/17/2015 Click on Company Code button. In the dialog box – enter 7800 • Click the green check dialog box. • Click on Editing Options button School Transportation Maintenance on the 88 Non-Inventory Issues and External Services (Sublets) (cont’d) 7/17/2015 • Under ‘Doc. Type option, select “Document type ready for input” from the drop-down menu. • Click on green arrow return to initial screen. School Transportation Maintenance to 89 Non-Inventory Issues and External Services (Sublets) (cont’d) • • 7/17/2015 Arrange columns in recommended order/ Click on “Table setting” icon • Enter username as name of variant. • Click on the “Create” button • Click on the “Save” button to save the settings. School Transportation Maintenance . 90 Non-Inventory Issues and External Services (Sublets) (cont’d) • • • • • • • • 7/17/2015 Select Document type “Equip. local purchase” Enter vendor number. – In training system use 1303; in Production you will use 23 Enter date of invoice Enter reference – Use number from invoice or work order number Enter amount of invoice Enter text (optional) Enter date of receipt of invoice Click on green checkmark to verify data. School Transportation Maintenance 91 Non-Inventory Issues and External Services (Sublets) (cont’d) Enter 52331003** (Repair/Replacement of parts or 52333002 (External Services) Enter unit price or cost of service Enter 7800000000 Enter Work Order Number **Use 52331002 for Training Manufacturer’s number and description •Important to enter correct description and manufacturer or vendor part no. or description of the external services. 7/17/2015 Enter Quantity and Unit of Measure School Transportation Maintenance Enter VMRS Part Number – see next Page on process to find number. 92 Non-Inventory Issues and External Services (Sublets) (cont’d) To search for VMRS number: • Click on matchcode icon. In the Restrict value range, select to search by “Material by material group” criteria. • Enter “M*” in the “Material” field – may need to restrict search further. • Click on the green check or hit Enter. • • 7/17/2015 Scroll through information to locate the correct material or use the binoculars to locate by text. Double-click to populate the material field. School Transportation Maintenance 93 Non-Inventory Issues and External Services (Sublets) (cont’d) • Click the green checkmark or hit enter to verify entries •System will put a green check in the status column and display a dummy vendor address tag • Click on invoice icon to post • System will display a document number in the Status Bar. 7/17/2015 School Transportation Maintenance 94 Work Order Process • Preventive Maintenance work orders generated by the system must be reviewed. – Review the Work Orders to: verify what maintenance needs to be performed; the time it will take for the procedure; and who (which person) is responsible for performing the work. 7/17/2015 School Transportation Maintenance 95 Work Order Process (cont’d) • Record and post actual hours worked and materials used. • Enter odometer readings. • Perform Technical Completion when all work is finished and parts are charged. • Work Orders can be partially confirmed at the end of each day until the order is complete. • If the Work Order is not technically completed, it can be cancelled. 7/17/2015 School Transportation Maintenance 96 Purchase Orders • SAP is a very integrated system. • DOT is using SAP for purchasing,contracts, time sheets, etc. in addition to fleet maintenance. • Current system does not integrate with purchasing. – Many LEAs tie in with the LEA AS-400 to initiate purchases. • LEA use of SAP does not integrate with purchasing. • SAP still expects a purchase order number. – “Dummy” purchase orders will be created 7/17/2015 School Transportation Maintenance 97 Create Purchase Orders SAP Transaction Code: ME21N This button should read “Document overview on”. If it reads “Document overview off”, click on the button to change 7/17/2015 Select “Dummy purchase Ord” from drop-down menu School Transportation Maintenance Click on “Personal setting” button. 98 Create Purchase Orders (cont’d) • On Dialog box, Default values tab, select from drop-down menus: – Document type - Dummy – Purchasing org – DOT – Purch group – A99 (unassigned) – CompanyCode – NCDPI (7800) • • Click on the Save icon. This saves the settings and avoids entering the data each time a purchase order is created. Use the Table Setting icon to arrange columns in the recommended order. • 7/17/2015 School Transportation Maintenance 99 Create Purchase Orders (cont’d) • 7/17/2015 Enter Vendor Number – In training Sandbox enter 1303 – In Production enter 23 School Transportation Maintenance 100 Create Purchase Orders (cont’d) Enter Material Number 7/17/2015 Enter Quantity and Unit of Measure Enter Net Price of Material. School Transportation Maintenance Enter Plant And Storage Location 101 Create Purchase Orders (cont’d) 7/17/2015 • Click on the “Check” icon. – System displays any messages associated with the Purchase order. • Click on the green or hit Enter. • Click on the Save icon. – System displays Purchase Order Number in the Status Bar. – If messages were displayed, this dialog box will appear. Click on “Save” button. School Transportation Maintenance checkmark 102 Change Purchase Orders SAP Transaction Code: ME22N 7/17/2015 • A Purchase Order can be changed to – Correct erroneous data – Enter/correct price • Enter transaction code – System will display last purchase order. – Make necessary changes • Click on Save changes. School Transportation Maintenance icon to save 103 Change Purchase Orders (cont’d) 7/17/2015 • To select another Purchase Order, follow menu path: – Purchase order – Other purch. Order • In dialog box, enter required Purchase Order number. – Or locate using matchcode button. • Click on “Other document” button. – This displays the purchase order. • Make changes and save. School Transportation Maintenance 104 Receiving Materials Into Inventory SAP Transaction Code: MIGO Select Goods Receipt Select Purchase Order Type in Purchase Order Number* System should Default to Movement Type 101 Click the green checkmark or hit Enter. 7/17/2015 School Transportation Maintenance 105 Receiving Materials Into Warehouse (cont’d) • • • • • . 7/17/2015 School Transportation Maintenance System populates the fields with information from the Purchase Order. Click on the ‘Detail” icon to close the detail area of the document. Review information under the general tabs and each line. Click in the “Item OK” box for each line. 106 Receiving Materials Into Warehouse (cont’d) • Click on the Save (Post) icon to post and save the document. • System puts a message in the Status Bar 7/17/2015 School Transportation Maintenance . 107 Stock Transfer from Storage Location to Storage Location SAP Transaction Code: MB1B Use this transaction to transfer material to a service truck. • • • 7/17/2015 Originating Plant Enter Movement Type 311 Enter Plant and Storage Location Click the green checkmark or hit Enter. School Transportation Maintenance 108 Stock Transfer From SLOC to SLOC (cont’d) 7/17/2015 • Enter the Receiving Storage Location (service truck SLOC). • Enter Material number, quantity of material and unit of measure. • Click on document. School Transportation Maintenance to post the 109 Display Material Document SAP Transaction Code: MB51 Use this transaction to verify material movement. •Enter material number •Enter Plant and/or Storage Location •Click on 7/17/2015 System displays: •Receipts in Green •Issues in Pink Execute button. School Transportation Maintenance 110 Display Stock Overview SAP Transaction Code: MMBE Use this transaction to display the amount of a material in your Plant and storage location or range of plants. • Enter Material Number • Enter Plant and Storage Location • Click on the Execute 7/17/2015 School Transportation Maintenance icon. 111 Display Stock Overview (cont’d) Shows the amount of antifreeze in stock. 7/17/2015 School Transportation Maintenance 112 View Material by Location SAP Transaction Code: ZMB21; Similar to Legacy IVLD 7/17/2015 • Enter transaction code ZMB21 • Enter Plant range – 6001 to 6100 • Enter Storage Location range • Enter Material Number • Click on Execute School Transportation Maintenance icon. 113 View Material by Location (cont’d) Results of generating the Inventory Report. 7/17/2015 School Transportation Maintenance 114 Equipment History for Repair Parts SAP Transaction Code: ZMB36; Similar to Legacy EQRH 7/17/2015 • Enter transaction code ZMB36 • Enter Equipment Number • Enter date range • Click on Execute School Transportation Maintenance icon. 115 Equipment History for Repair Parts (cont’d) Results of generating Report. 7/17/2015 School Transportation Maintenance 116 IVBA – Inventory Report SAP Transaction Code: ZMB19 This report replaces the IVBA report from the Legacy system. Shows the inventory of material at each Plant. 7/17/2015 • • • Enter Plant Code(s) Enter Storage Location Code(s) Material Group • • Months can be changed Sort Order can be changed • Click on Execute School Transportation Maintenance icon. 117 IVBA –Inventory Report (cont’d) Copy of Report 7/17/2015 School Transportation Maintenance 118 IVBA – Inventory Report (cont’d) 7/17/2015 • Click on “Change Layout” • In dialog box, move “Manufacturer part no.” from “Column set” site to “Columns” side. – Click on phrase, click on arrowhead • Click the green check School Transportation Maintenance icon. . 119 IVBA – Inventory Report (cont’d) Shows Manufacturer part number added to Inventory Report. 7/17/2015 School Transportation Maintenance 120 IVBA – Inventory Report (cont’d) 7/17/2015 • Review a line item by clicking in the box to the left of the line. • Click on the Detail • Information on the line item opens in a dialog box. • Click on the green check close the dialog box. School Transportation Maintenance icon to 121 Issue Fuel SAP Transaction Code: ZFE2 Use this process to enter data from the fuel logs. Enter date of issue Enter station 5 digit code (same as old system) Enter total quantity of fuel issued for the date Enter total quantity of oil issued for the date. Enter 0 if no oil is issued. Click the green checkmark or hit Enter. 7/17/2015 School Transportation Maintenance 122 Issue Fuel (cont’d) Enter Inventory Number 7/17/2015 Enter Meter (Odometer) reading Enter 04 for 15W40 Enter fuel type (D or U) and amount Enter quarts of oil School Transportation Maintenance 123 Issue Fuel (cont’d) 7/17/2015 • Click on green checkmark or press Enter to check entries. • Click on Execute complete process. • System shows dialog box acknowledging successful completion of the transaction and places measurement document number in status bar. School Transportation Maintenance to 124 Fuel Receipt SAP Transaction Code: MIGO Use this transaction to record the receipt of bulk shipments of fuel. •Across the top, screen must read: – Goods Receipt – Others – 971 Fuel Entry SHP/DPI 7/17/2015 School Transportation Maintenance 125 Fuel Receipt (cont’d) • Accept Change to Default Values screen by clicking on green checkmark. 7/17/2015 School Transportation Maintenance 126 Fuel Receipt (cont’d) • • 7/17/2015 Input data in the Detail (bottom) part of the screen. If this area is not visible, click on icon. Click on the Material tab. • Enter the material number. – 159000055 for gasoline – 159000054 for diesel • Click on the Qty tab, • Enter the total quantity and the total dollar amount of the shipment. Must have exact dollar amount from vendor – Price adjustment is not possible. School Transportation Maintenance 127 Fuel Receipt (cont’d) • • • • 7/17/2015 Click on the “Where” tab. Enter Plant information and Storage Location Click the green checkmark or hit Enter. – System puts a checkmark in the Item OK box. Click on the “Next item” icon if you need to enter another line (for example, if you are also receiving oil). – Repeat process by entering data under the Material and Qty tabs School Transportation Maintenance 128 Fuel Receipt (cont’d) 7/17/2015 • If entries are correct, the system will populate the columns in the top part of the screen and put a checkmark in the “OK” column. • Click on the Save button and save the transaction. • System displays the following message in the Status bar. School Transportation Maintenance to post 129 Display Equipment Master SAP Transaction Code: IE03 • • • 7/17/2015 Use this transaction to review data on the vehicle. Master data is set up by Equipment number.Most of the time,only the vehicle’s Inventory number is known. Therefore, you need to search for the Equipment Number. Click on matchcode icon. – Select search “Equipment by equipment list”. School Transportation Maintenance 130 Display Equipment Master • Enter Inventory Number. • Click on Execute • System puts corresponding Equipment Number in Equipment field on “Display Equipment: Initial screen”. Click on the green checkmark or hit Enter. System displays the Equipment Master Record. • • 7/17/2015 (cont’d) School Transportation Maintenance . 131 Display Equipment Master • • • • • • 7/17/2015 (cont’d) Header displays Equipment Number and description. The “General” tab displays the Inventory Number, model year and warranty dates. The “Location” tab displays the Room, which represents LEA billing code. The “Organization” tab displays the Standing Fuel Order number. The “Fleet Info” tab displays VIN, License Plate number and current odometer reading. The “Fleet Usage” tab displays information about usage of the vehicle, engine data and fuel and lubricants. School Transportation Maintenance 132 Display Equipment Master (cont’d) • Conversion chart to information displayed by clicking on blue “Status” icon. STATUS CODE CONVERSION CD/STATUS-CO 0-SP 0-SP 0-XX 2-00 2-CX 2-NP 2-RR 2-blank CO 3-blank CO 4-SA 4-SP 4-XX 6-SP A-SP L-LO L-SP S-SP Z-SP 7/17/2015 STATUS Spare service vehicle Bus not on replacement Parked bus Active vehicle on replace. Active vehicle on replace (CO) County Active: recommended replace. County Wrecked vehicle For-sale vehicle Inactive vehicle (no PM) Bus turned in for credit Dispose Available for transfer Loaner bus (CO to be ordered) Loaner bus (until credit avail.) Spare vehicle Cannabalized vehicle E0 E0 ES E2 E2 E2 E2 E2 E3 E4 E1 E0 E6 E0 E2 E2 ES EZ STATUS EXT. SSV NRB PKB ARP ACO CTY ARR CTY CRE TRN LCO LCR SPB School Transportation Maintenance 133 Create Measurement Documents SAP Transaction Code: IK22 • • • 7/17/2015 Measurement documents are created as a part of time confirmation (IW42) and automatically when fuel is issued (ZFE2). Use this transaction to manually update the measuring points of the vehicle. – Odometer – Fuel Tank – Oil Meter If the driver of the vehicle purchases fuel, the odometer and the fuel tank must be updated. If the driver of the vehicle purchases oil, the odometer and the oil meter must be updated. School Transportation Maintenance 134 Create Measurement Documents (cont’d) • Enter Equipment number of vehicle, if known – If not known, click in the Equipment field to display the matchcode icon. 7/17/2015 School Transportation Maintenance 135 Create Measurement Documents (cont’d) 7/17/2015 • If you get this “Restrict Value Range” dialog box, click on “New Search” icon. • Select “For Equipment” from drop-down. School Transportation Maintenance 136 Create Measurement Documents (cont’d) 7/17/2015 • Enter Vehicle Number in the “Inventory Number” field. • Click on Execute School Transportation Maintenance icon. 137 Create Measurement Documents (cont’d) • • 7/17/2015 System will populate “Equipment” field with appropriate SAP-generated equipment number. After the system enters the Equipment number in the field, click on the green checkmark or click on icon or hit Enter. School Transportation Maintenance 138 Create Measurement Documents (cont’d) • 7/17/2015 Click on School Transportation Maintenance 139 Create Measurement Documents (cont’d) • Enter the quantity of fuel in the middle of the field - after the “+” sign in the “CounterRdgDifference” field. • Enter the new odometer reading in the middle of the field – after the “+” sign in the Rdg/CtrRdg” field. Enter the quantity of oil in the middle of the field – after the “+” sign in the “CounterRdgDifference” field. Click on the green checkmark or hit Enter. • • 7/17/2015 School Transportation Maintenance 140 Create Measurement Documents (cont’d) 7/17/2015 • System calculates the new Counter Readings for the vehicle. • Click on the Save • System displays message in the Status bar. School Transportation Maintenance icon. 141 Display Material Master SAP Transaction Code: MM03 • Use this transaction to view the master data on a material. • Enter material number. • Click on Select view(s) button. 7/17/2015 School Transportation Maintenance 142 Display Material Master (cont’d) • Commonly selected views are: – Basic Data 1 – Basic Data 2 – Purchasing – Accounting 1 – Costing 2 – Plant data/stor. 1 – Plant Stock • Click on Organization levels. 7/17/2015 School Transportation Maintenance 143 Display Material Master (cont’d) 7/17/2015 • Put in your Plant code. • Click on Default Values to save this data. • Click on green check School Transportation Maintenance . 144 Display Material Master (cont’d) • • • • • • 7/17/2015 The Basic data 1 screen shows the old material number. The Accounting 1 screen shows the Moving Price of the material. The Purchasing Screen shows the Manufacturer's Part Number. The Plant data/stor.1 screen shows the Bin number. The Plant stock screen shows the stock on hand. The Costing 2 screen shows the price. School Transportation Maintenance 145 Extend Material Master SAP Transaction Code: ZMM01Z • Enter material number to be extended. • Accept the next two default fields – Industry sector – Material type • Enter material number to be copied. • Click on the green checkmark or hit Enter. 7/17/2015 School Transportation Maintenance 146 Extend Material Master (cont’d) • Select screens to be reviewed/updated: – Basic Data 1 – General Plant Data/Storage 1 – Accounting 1 • Check for moving price • 7/17/2015 Click on “Organizational level” button. School Transportation Maintenance 147 Extend Material Master (cont’d) 7/17/2015 • Enter the Plant and Storage location to which the material is being extended. • Click on the green check hit Enter. • System displays the following message in the Status Bar. School Transportation Maintenance or 148 Extend Material Master (cont’d) • • • • 7/17/2015 Review the Plant data/ stor. 1 data – Plant code to which material is being extended. • Plant can enter storage bin data Review any further information Click on the Save icon. System displays a message in the Status Bar. School Transportation Maintenance 149 Change Material Master SAP Transaction Code: ZMM02Z Use this transaction to change the bin location of a material. 7/17/2015 • Enter material number. • Click on “Select view(s)” icon. School Transportation Maintenance 150 Change Material Master (cont’d) • Select “General Plant Data/Storage 1”. – Click in the gray box • 7/17/2015 Click on “Organizational levels” icon. School Transportation Maintenance 151 Change Material Master (cont’d) 7/17/2015 • Enter Plant and Storage Location. – This can be set as a default by clicking on the “Default values” icon. • Click the green check or hit Enter. School Transportation Maintenance 152 Change Material Master (cont’d) • Enter the new bin location in the “Storage bin” field. – Found on the Plant data/stor. 1 tab • Click on icon to save change. System displays a message in the Status bar that material has been changed. • 7/17/2015 School Transportation Maintenance 153 Set Deletion Flag for Material SAP Transaction Code: ZMM06 7/17/2015 • Enter transaction code ZMM06. • Enter material number • Enter Plant Code • Enter Storage Location Code • Click the green checkmark hit Enter. School Transportation Maintenance or 154 Set Deletion Flag for Material (cont’d) 7/17/2015 • Click in checkbox to the left of the plant and storage location to flag material for deletion. • Click on the Save • System displays message in the Status Bar – “Deletion flags changed” School Transportation Maintenance icon. 155 Find Objects by Classification SAP Transaction Code: CL30N 7/17/2015 • Use this transaction to display public schools’ specific equipment information. This is helpful in finding information that is not easily located elsewhere. • • Use transaction code CL30N. Select the matchcode icon to find the class. School Transportation Maintenance 156 Find Objects by Classification (cont’d) • • • • • 7/17/2015 DPI (Public Schools) uses 4digit Class codes beginning with 6. On “Find via class number” tab enter 6* in the Class field. Click on the green check or hit Enter. Click on the icon to add these numbers to your personal list. (See “Setting up Personal Lists”) System populates the Class field with the number – Automatically enters the Class type code. Click on the green checkmark or hit Enter. School Transportation Maintenance 157 Find Objects by Classification (cont’d) 7/17/2015 • Enter the information you know. For example: – Make(Manufacturer) (follow with an asterisk *) • Click on button. School Transportation Maintenance 158 Find Objects by Classification (cont’d) • • • 7/17/2015 Information based on the search criteria is displayed. You can add to this display. Click on Change Layout icon to add additional information. School Transportation Maintenance 159 Find Objects by Classification (cont’d) • • • 7/17/2015 Add additional criteria from the “Column set” side to the “Columns” side by highlighting the Column Name and clicking on the arrow. Examples: – Inventory Number – Body Serial Number – Engine Serial Number Arrange columns by using the up/down arrows above “Columns”. Click on the green check hit Enter. School Transportation Maintenance or 160 Find Objects by Classification (cont’d) 7/17/2015 • Additional information requested is added to the report. • The default setting can be changed so that this information is always shown. School Transportation Maintenance 161 Find Objects by Classification (cont’d) • Click on the Change Layout icon again (right side of the icon). • Select “Save layout”. • System puts a message in the Status Bar. – This will be the default layout. Future searches will be shown in this layout. 7/17/2015 School Transportation Maintenance 162 Find Objects by Classification (cont’d) • 7/17/2015 This information can be printed or exported to a spreadsheet. School Transportation Maintenance 163 Work Performed Per Equipment SAP Transaction Code: IW40 • Use this transaction to review the maintenance work on a particular vehicle. Suggested field to display: – Order: Order number, order text and status. – Functional location: Func Location code – Cost: Value category, description and total cost – Operation: Operation number, operation text, start date and finish date – Confirmation: Hours and personnel number – Goods Movement: Material number, material description, quantity, cost and movement type. 7/17/2015 School Transportation Maintenance 164 Work Performed Per Equipment (cont’d) Order No. and Status Vehicle No., Make, Status, Model,Year, Description Person responsible Created by Operations, Start/Finish dates, Confirmation, Hours, Personnel No. Material No. Quantity Description Price Movement Type Costs 7/17/2015 School Transportation Maintenance 165 7/17/2015 School Transportation Maintenance 166 Glossary SAP Terminology Definition and Legacy System Equivalent Company Code A financial entity within NCDOT. DPI company code is 7800 Cost Center A financial account. DPI Cost Center is 7800000000. Plant District or Shop Number (60XX) where X is first two digits of garage number Storage Location Shop or Service Truck, where inventory is assigned Inventory Number Vehicle PIN – XXXX-YYYY (XXXX=Plant) (YYYY=Vehicle Number) Equipment Number An SAP-generated number used to track equipment. 7/17/2015 School Transportation Maintenance 167 Glossary SAP Terminology Definition and Legacy System Equivalent Goods Issue The issuing of fuel or oil (FISB) Goods Receipt The receipt of fuel or oil (IVMR) Movement Type A three-digit number used to determine material movement. Material Document A document generated during material movement. (SDCF) Measuring Points The odometer, fuel tank and oil meter of a vehicle. Classification A grouping of vehicles or materials. 7/17/2015 School Transportation Maintenance 168