Transcript Full Year Results Presentation

SSL Product Performance Testing to Meet
Energy Efficiency Program Requirements
TODD STRAKA
Director, Lighting Services
September 21, 2010
www.intertek.com
Today’s Topics
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Brief Introduction to Intertek’s Lighting Testing & Certification Services
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ENERGY STAR Lighting Programs Update
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Lighting Facts Program
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Design Lights Consortium (DLC)
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Natural Resources Canada (NRCan)
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California Energy Commission (CEC)
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ErP Directive for Europe
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Intertek’s Global Network
Countries
Locations
100+
1,000+
Staff
26,000+
Floated May 2002 – LSE: ITRK
FTSE 100, Support Services Sector
Market Cap – £1.8B
8 Global Lighting Centers of Excellence
AMERICAS
EMEA
APAC
3 Lighting COEs
2 Lighting COEs
3 Lighting COEs
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Intertek has been conducting Performance
Testing of Lighting Products for over 110
years, in various applications including:
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Residential / Commercial Lighting
Automotive Lighting
Airport Lighting
Aircraft Lighting
Marine Lighting
LED Traffic Signals
Warning Lights for Emergency Vehicles
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Intertek’s Lighting Performance Testing
Center of Excellence
Intertek
3933 U.S. Route 11
Cortland, NY 13045
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ENERGY STAR PROGRAMS
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ENERGY STAR® Program
Program Direction / Highlights
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EPA Working Diligently to Finalize Enhanced Testing & Verification Requirements for
all ENERGY STAR Qualified Products
Includes New:
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Conditions & Criteria for Recognition of Certification Bodies (CBs)
Requirements for Laboratory Approval and Accreditation
Requirements for Product Certification
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ENERGY STAR® Program
Program Direction / Highlights
Requirements for Recognition of Laboratories & Accreditation Bodies
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“Conditions and Criteria for Recognition of Laboratories for the ENERGY STAR
Program” finalized on June 30, 2010.
Labs must be EPA Approved
Includes 17025 Accredited Labs that Meet Conditions & Criteria for Recognition
of Laboratories for ENERGY STAR PROGRAM or Labs Participating in
Certification Bodies’ Data Acceptance Program.
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ENERGY STAR® Program
Program Direction / Highlights
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New Requirements for Certification (DRAFT July 2010)
- All products must be part of a 3rd party certification program 30 December 2010
- Certification Bodies must be Guide 65 accredited, EPA approved for ENERGY
STAR products in 3rd party certification program
- Satellite Data Acceptance Program (manufacturer testing) accepted for
ENERGY STAR Certifications managed by an accredited, EPA approved CB
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ENERGY STAR Qualification Process Summary:
- Assessment (CB): Product meets or exceeds performance requirements
- Reporting (CB): Timely certification flow to EPA for Qualified Product Lists
- Labeling (EPA): Monitors compliance to ENERGY STAR program req’s
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ENERGY STAR® Lighting Programs
LUMINAIRES
- Residential Light Fixtures
- Solid-State Lighting Luminaires
CFL LAMPS
INTEGRAL LED LAMPS
CEILING FANS / LIGHT KITS
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ENERGY STAR® Lighting Programs Update
LUMINAIRES
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Development of New Product Specification for Luminaires Intended to
Replace the Current Residential Light Fixtures (V4.2) and Solid-State
Lighting Luminaires (V1.1) Specifications.
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First Draft Issued May 10, 2010 (54 Sets of Comments Received)
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2nd Draft Forthcoming
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Solid-State Lighting Luminaires
ENERGY STAR® Program Requirements for Solid-State Lighting Luminaires
Eligibility Criteria – Version 1.1 dated 12/19/08
Current Applications Eligible for the ENERGY STAR SSL Luminaire Program:
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Under-cabinet kitchen lights
Shelf-mounted lights
Desk lamps
Recessed surface and pendant-mounted downlights
Outdoor wall-mounted porch lights
Outdoor step lights
Outdoor pathway lights
Ceiling-mounted lights
Cove lighting
Surface-mounted lights with directional heads
Outdoor pole/arm-mounted decorative lights
Wall wash lights
Bollards
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Solid-State Lighting Luminaires
Key Test Parameters:
 Luminaire Efficacy, Min. Light Output, Zonal Lumens (LM-79)
 Color (CRI, CCT, Chromaticity) & Electricals (LM-79)
 In-Situ Max. Temperature
 Transient Protection
 Off-State Power, Operating Frequency, Power Factor
 Noise Test
 Color Spatial Uniformity
 Automatic Daylight Control (Outdoor Fixtures Only)
 Lumen Maintenance to 6,000 Hours (Every 1,000 hrs)
- LM-80 Test Report from LED Mfr. can be submitted in lieu of
conducting Lumen Maintenance Test.
Product Groupings -- CCT
If a manufacturer offers the same luminaire with different correlated color
temperatures (CCTs), ENERGY STAR will allow those products to be grouped together, so long as
the LED package(s)/module(s)/array(s), drive current,electronics, and thermal management are
otherwise identical. At a minimum, manufacturer must submit one set of LM-80, In-situ Temperature
Measurement Test (ISTMT), and LM-79 test results applicable to the product version with the lowest
CCT.
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Integral LED Lamp Program
ENERGY STAR® Program Requirements for Integral LED Lamps –
dated 12/3/09 (Effective Date August 31, 2010)
Applies to LED Lamps with an Integral LED Driver and ANSI Standardized Base
designed to conform to an ANSI Standardized Socket.
DOES NOT APPLY TO LED TUBES INTENDED TO REPLACE FLUORESCENT
TUBES OR HID LAMPS.
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Integral LED Lamp Program
ENERGY STAR® Program Requirements for Integral LED Lamps –
dated 12/3/09 (Effective Date August 31, 2010)
Key Test Parameters:
 LM-79 (Photometry & Color)
 Color Spatial Uniformity
 Rapid Cycle Stress Test
 In-Situ Temperature Test
 Lumen & Color Maintenance Testing
- Lamps < 10W (6,000 hours at 25C)
- Lamps > 10W (6,000 hours at 45C)
 All models (lamp wattages, color temperatures, etc.) must be tested fully. No family
groupings based on CCT. Decorative Lamps must have 15,000 Hr rated life, all others must
have 25,000 hrs.
 6,000 Hour Lumen Maintenance Test ~ 9 Months (Early Label Option Allowed at 3,000
Hours with In-Situ Temp Test Data.)
 Quality Assurance Verification Test Program mirrors CFL Lamp QA Program.
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Integral LED Lamp Program
ENERGY STAR® Integral LED Lamp Specification Technical Clarifications
Issued August 25, 2010
Addresses the following topics:
 Product Variations (only variance in paint color / beam angle accepted)
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Equivalency Claims (evaluated based on reported test values)
Lighting Facts Label (Must participate in Lighting Facts Program)
Use of Model Numbers Already in the Market (submit letter to EPA)
Lumen Maintenance Testing for Lamps > 10W (test procedures)
Corrected Center Beam Intensity Benchmark Tool
EPA Issues Clarification September 20, 2010 Regarding LM-80 Testing
 For LM-80 Testing, Labs may work with any EPA approved accreditation body, not
exclusively NVLAP.
 By end of 2010, mfrs must work with EPA approved labs with LM-80 included in their
scope of accreditation or labs meeting interim requirements outlined in the July 8, 2010
letter.
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What About Other Luminaire Types?
 Pole-Mounted Area & Roadway Luminaires
 Wall-Packs
 Parking Garage / Canopy Luminaires
Development of an ENERGY STAR Specification for these luminaire types
is under development for future consideration.
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Next Steps / Timeline
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EPA Webinar: Tuesday, June 8, 2010
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Proposed Timeline for Specification Development Process:
- Draft 1 Release:
May 10, 2010
- Webinar:
June 8, 2010
- Draft 1 Comment Period Close: June 21, 2010
- Draft 2 Release:
- Draft 3 Release:
- Final Specification:
- Specification Effective Date:
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DOE’s Lighting Facts Program
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DOE’s Lighting Facts Program
What is it?
 Voluntary Program which provides a tool to Buyers, Specifiers, and Designers to help
them sort through the flood of LED Products entering the market.
 Lighting Facts Label presents independently verified LM-79 performance data
in a standardized format.
 Manufacturers pledge to use the label
 Retailers, Distributors, Utilities, Energy Efficiency Organizations, and other
Lighting Professionals pledge to look for and use products that bear the label.
STATISTICS (As Presented in DOE-SSL Postings by Jim Brodrick 8/27/10)
 Over 1,000 LED Lighting Products Registered with Lighting Facts.
 Nearly 400 Manufacturers
 Over 125 Retailers & Distributors
 Over 160 Lighting Professionals (Designers, Specifiers, Utilities, EEOs)
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Lighting Facts Label
 Makes critical information readily available on product packaging or literature.
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Lighting Facts Label
How to Participate
 Sign up and take pledge online. (Must qualify a product to sign up!)
 Submit LM-79 Test Report from a NVLAP Accredited or CALiPER
Approved Test Laboratory.
 Test Reports then Reviewed, Verified, & Approved
 Click Icon next to Approved Products
 Print Quality Version of Lighting Facts Label with your product’s
unique characteristics will be downloaded to your computer.
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Lighting Facts (FTC & DOE)
FTC Label
DOE Label
Mandatory (July 2011)
Voluntary
Directed to Consumers
Directed to Purchasers,
Specifiers, Utilities, Retailers,
Lighting Professionals
Applies to Medium Screw
Base Bulbs
Applies to all Solid-State
Lighting Products
Does Not Require Testing to
Verify Performance
Requires Testing to Verify
Performance
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Design Lights Consortium (DLC)
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What is DLC?
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DLC is a collaboration of Utilities and Regional Energy Efficiency
Organizations committed to increasing awareness of the benefits from Efficient
Lighting in commercial buildings/applications.
DLC’s Goal is to ensure that high-quality, energy-efficient lighting design
becomes commonplace in all lighting installations.
Who is involved? Sponsors can be found at:
http://www.designlights.org/solidstate.sponsors.php
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DLC’s Qualified Products List (QPL) Members are made up of Utilities and
Energy Efficiency Programs who have been asked to offer incentives for SSL
Fixtures (primarily those types which are not ENERGY STAR labeled).
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What Products are Covered?
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Outdoor Pole/Arm Mounted Area & Roadway Luminaires
Outdoor Pole/Arm Mounted Decorative Luminaires
Outdoor Wall-Mounted Area Luminaires
Parking Garage Luminaires
Track or Mono-Point Directional Lighting Fixtures
Refrigerated Case Lighting
Display Case Lighting
Linear Panels (2 x 2 Troffer Only)
High-Bay & Low-Bay Fixtures for Commercial / Industrial Buildings
High-Bay Aisle Lighting
Are Product Families Allowed?
YES, but certain conditions apply. Will only accept worst case family
submittals for 1) Changes in housing that do not affect photometric
performance, and 2) Changes in CCT where the lowest CCT is worst case.
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DLC Test Requirements
Independent Testing Lab Requirements
Independent Testing Lab Requirements
In situ
Tempera
ture
Measure
ment
Test
Similar to ENERGY STAR requirements, DLC will accept ISTMT results
from laboratories approved by OSHA as Nationally Recognized Testing
Laboratories (NRTLs). Alternatively, DLC will accept ISTMT results from
independent laboratories qualified under the DOE CALiPER testing
program as listed at
http://www1.eere.energy.gov/buildings/ssl/test_labs.html
under the heading “CALiPER Testing Laboratories, Laboratories
Qualified, Verified, and Contracted for 2009 CALiPER LM-79 Testing
and LM-79 Testing for ENERGY STAR for SSL”.
Alternatively, ISTMT may be carried out by laboratories recognized
through UL’s Data Acceptance Program. (Referenced in the
Manufacturer’s Guide pg.7)
LM 79
Testing must be conducted by a NVLAP accredited lab. If your lab does
not officially have this accreditation then you must go through a
CALiPER lab on this list:
http://www1.eere.energy.gov/buildings/ssl/test_labs.html
(Referenced in the Manufacturer’s Guide pg.6 & 8)
LM 80
DLC will accept LED package in-house testing until September 30, 2010
*Effective September 30, 2010 DLC will only accept LM-79 and LM-80 test results from NVLAP accredited labs
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Natural Resources Canada (NRCan)
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What Lighting Products are Affected?
The following Lighting Products must meet the Canadian Energy Efficiency Standards
in order to be imported into Canada, or manufactured in Canada and shipped from one
province to another:
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Ceiling Fan Lighting
Compact Fluorescent Lamps (CFLs)
Exit Signs
Fluorescent Lamp Ballasts
General Service Fluorescent Lamps
General Service Incandescent Reflector Lamps
General Service Lamps
Torchieres
Traffic Signal and Pedestrian Modules
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What is Required to Comply?
Necessary Steps:
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Ensure Product Meets the Energy Efficiency Standard Specified in the Regulations
Manufacturers required to secure third-party validation of energy performance from an
accredited certification body approved by the Standards Council of Canada (SCC) to access
the Canadian market.
Ensure an Energy Efficiency Report has been Filed with NRCan
Provide Necessary Import Information to Canada Border Services Agency, when Importing
Products
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Ensure Product Bears an Energy Efficiency Verification Mark
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Ensure a Lighting Product Label is Affixed to the Product (Proposed Label)
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California Energy Commission (CEC)
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CA TITLE 20 Requirements
TITLE 20 – Appliance Efficiency Requirements
Requires Use of CEC Approved Laboratories
http://www.energy.ca.gov/appliances/database/forms_instructions_cert/appro
ved_test_laboratories/2010_list_of_approved_labs/
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TITLE 20
Appliance Efficiency Regulations
Published in August 2009, Title 20 Covers the Following Lighting Categories:
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Fluorescent Lamp Ballasts
General Service Fluorescent Lamps
Incandescent Reflector Lamps
Medium Base Compact Fluorescent Lamps
General Service Incandescent Lamps
Traffic Signals for Vehicle and Pedestrian Control
Metal Halide Luminaires & Torchieres
Under-Cabinet Luminaires
Portable Luminaires (including LED)
Illuminated Emergency Lighting
Ceiling Fan Light Kits
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Portable LED Luminaires
Minimum Requirements for Portable LED Luminaires, and Portable
Luminaires with LED Light Engines with Integral Heat Sink
Criteria Requirement
Light Output
≥ 200 lumens (initial)
Minimum LED Luminaire Efficacy
29 lumens/W
Minimum LED Light Engine Efficacy
40 lumens/W
Color Correlated Temperature (CCT)
2700 K through 5000 K
Minimum Color Rendering Index (CRI)
75
Power Factor (for luminaires labeled or sold for residential use) ≥ 0.70
**Note: Portable Luminaires are required to be prepackaged and sold together with CFL or LED
Lamps. (Exceptions: Portable Wall Mount Adjustable Luminaires and Artwork Luminaires)
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ErP Directive for Lighting
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ErP Directive
As of 20 November 2009, the Energy-Using Products Directive 2005/32/EC (EuP),
has been repealed to the Energy-Related Products Directive 2009/125/EC (ErP).
Framework: EcoDesign Directive (2005/32/EC) (2009/125/EC)
ErP Directive does not provide product specific requirements
Implementing Measures detail the specific compliance requirements for each
product category.
All Products must be
marked
Affects products with an annual market sales volume of 200K units or more.
Market volume NOT brand volume
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Implementing Measures
for Lighting
Non-Directional Household Lamps
(Domestic Lighting)
Commission Regulation 244/2009
Office and Public Street Lighting
Commission Regulation 245/2009
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Implementing Measures
for Lighting
Requirements Include:
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Efficiency Requirements (Class A Energy Efficiency)
Functionality Requirements (Lumen Output, Lumen Maintenance, Starting Time,
Power Factor, CRI, UV Radiation)
Product Packaging & Labeling Requirements
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Verification Procedure
Member State Authorities to Randomly Select Models for Verification
Lamps
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Minimum twenty lamps of the same model should be tested
Lumen Efficacy, Electricals, Chromaticity, Mercury Content, Lumen
Maintenance, etc.
The average results of the batch do not vary from the limit or declared values by more than
10%, the model should be considered to comply
Ballasts & Luminaires
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One sample per model will be tested.
Efficacy, Ballast Performance, Mercury Content, etc.
Will Your Products Pass Verification??
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FOR MORE INFORMATION:
www.energystar.gov/luminaires
www.lightingfacts.com
www.designlights.org
http://oee.nrcan.gc.ca/regulations/home_page.cfm?attr=0
http://www.energy.ca.gov/appliances/
http://www.intertek.com/electrical/erp-directive/
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THANK YOU FOR YOUR TIME!
QUESTIONS???
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