Transcript Slide 1

Here goes the title of the
presentation
Presentation
© Global Closure Systems
GCS Overview
•
Owned by PAI Partners (since
October 2005)
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Turnover of 520 million € (2010)
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40 billion closures produced
annually
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1,400 different product
specifications
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Manufacturing at 25 production
sites – 12 Countries: Asia
/Americas/ Europe
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3,500 employees
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Mould Production Centres:
Germany / Switzerland
GCS Our Customers
COLGATE-PALMOLIVE
Key Products
Child Resistant Closures
(CRCs) for pharma
products
Trigger pumps: household
products
Snap hinge, disc and
valve closures for fmcg
markets.
Tamper evident closures for
household products
Pouring and dispensing
closures for edible oils etc
Wide mouth and tamper
evident closures for foods
etc
Brushes, dosing
caps, complex
devices for
household products.
Standard flat TE
caps for beverage
products
Spirit caps (ROPP /
Nref) in metal and
plastic.
GCS Overview
GCS Brands - 6 “brands”:
• Astra Plastique,
• Bender,
• Massmould,
• Obrist,
• UCP
• Zeller Plastik
GCS Our Brands
Astra: Child Resistant Closures (CRC) and Tamper Evident (TE) closures
for pharmaceutical and industrial markets; TE closures for mineral
water and various closures for the food market.
Obrist: plastic closure systems and metal crown closures for
carbonated and non-carbonated beverages.
Massmould: widemouth closures for coffee; sport cap closures for noncarbonated soft-drinks; capsules for coffee / tea dispensing machines;
household closures and milk caps.
UCP: CRC and TE closures for pharmaceutical and household
products, such as ClicLoc® and Mediloc®; Roll On Pilfer Proof (ROPP)
aluminium closures and plastic Non Refillable Pilfer Proof (NRPP)
fitments for the wines & spirits markets.
Bender: plastic closures for carbonated and non-carbonated
beverages.
Zeller: snap-hinge closures, trigger sprayers and dispensing systems for a
variety of personal care, household, food, beverage and industrial
applications. Brands include ZelValve™, Zelsnap, Zeldisk.
Manufacturing Capability
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1,500 injection machines from 35 to
650 T (mono / bi / tri-injection)
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1 000 auxiliary machines with multiparts & high speed assembly
capability (up to 40 000 units/ hour)
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Decoration capabilities (off-set
printing, hot stamping, silk screen,
etc…)
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In-house mould engineering &
manufacturing (up to 128 cavities)
Asia & Americas Production Locations
Zeller Plastik USA, Inc.
Libertyville, IL, USA.
Zeller Plastik México S.A. de C.V.
Estado de México, México
Zeller Plastik Shanghai Ltd.
Shanghai, China
Zeller Plastik
Philippines Inc.
Manila, Philippines
Obrist (Thailand) Co. Ltd.
Samutprakarn, Thailand
European Production Locations
UCP Limited
Bridge of Allan, UK
PET Bottles, Aluminium ROPPs and Anti-Counterfeit
Closures for Wine & Spirit Applications
Massmould Limited
- Luton, UK
- Eaton Socon, UK
- Flitwick, UK
- Milton Keynes, UK
Plastic Closures
Zeller Plastik Deutschland GmbH
Zell, Germany
Plastic Closures, Triggers and
Moulds
UCP, Zeller Plastik
Norwich, UK
Plastic Closures
Zeller Plastik Rus
Moscow, Russia
Plastic Bottles & Closures
Zeller Plastik
Polska Sp.z.o.o.
Garwolin, Poland
Plastic Bottles & Closures
Astra Plastique SAS
St. Georges de Reneins,
France
Plastic Closures
Bender GmbH
Frankenthal, Germany
Beverage Closures
Zeller Plastik France SAS
Cusset, France
Plastic Closures
Obrist East Europe SRL
Timisoara, Romania
Beverage Closures
Obrist Iberia SL
Torres, Spain
Beverage Closures
Zeller Plastik España
Barcelona, Spain
Plastic Closures
Zeller Plastik Deutschland GmbH
Finnentrop, Germany
Plastic Closures
Obrist Italia Srl
Voghera, Italy
Beverage Closures
Zeller Plastik Italia Srl
Orio Litta, Italy
Plastic Closures
Obrist Closures
Reinach, Switzerland
Beverage Moulds and
R&D
Milestones
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Astra founded in 1938 and acquired by
Carnaud in 1986
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UCP start up in 1938 (BoA) and 1963
(Norwich), owned by Distillers and
Owens-Illinois until 1987 when Guinness
acquired Distillers and sold to Metalbox
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Zeller Plastik founded in 1949; in 1971
launched the first world-wide patented
hinge closure
Obrist starts production in 1963; Crown
acquires Obrist in 1984; production
started in 1989 in Italy and Germany
followed in 1994 by Spanish operations
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Massmould started up in 1978 and
acquired by CarnaudMetalbox in 1989
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Zeller Plastik Inc (USA) founded in 1983,
followed by France (1986), UK (1986),
Thailand (1986), Italy (1987), Philippines
(1991), Spain (1991) and Mexico (1992)
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Carnaud and Metalbox merge to become
CMB - CarnaudMetalBox in 1988
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CarnaudMetalBox acquires Zeller Plastik in
1993
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Crown Cork & Seal (CCS) acquires
CarnaudMetal Box in 1996
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LBO of Crown’s plastic closures division by
PAI Partners in 2005
Timeline
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1884: Bender started making cork stoppers in Frankenthal, Germany,
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1925: United Closures and Plastics stated life as Kork-n-Seal in London, UK,
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1949: Zeller Plastik Koehn Grabner & Co Started trading in Zell, Mosel, Germany……
Here goes the titleMarkets
of the
presentation
•Beverage
•Food
•Household
•Personal
Care
•Pharma
•Spirits
Beverages
• Still and Carbonated
• The company introduced the
first plastic cap for the
beverage industry – TE ring
Food
• Screw on / Snap on / Valved /
Hinged / Lined / Printed
Wines & Spirits
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Range of Non Refillable Pilfer Proof
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(NRPP) Plastic Closures
Production of advanced anticounterfeiting closures in plastic and
aluminium
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Range of PET bottles for wines and spirits
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Range of Roll On Pilfer Proof (ROPP)
Aluminium closures (sizes from miniature
closures for mini-bar and airline sizes to
highly decorated long-skirted stelcaps)
Pharmaceuticals
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Clean room operations at Astra Plastique
(France)
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Long lasting R&D expertise in Pharma
custom-made projects
Household and Industry
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Dosing systems and dispensing
caps for Laundry Products, Liquid
Detergents, Bleaches and Industrial
and Garden Products
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CRC / Trigger Pumps / Hinged /
Valve Closures
Personal Care
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Standard / Custom Solutions for roll-on
deodorants (bottles, caps
and balls)
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Standard range of screw / hinged / disc
caps for various applications (bi and triinjection technology)
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Standard range of caps for tubes (push
and screw applications)
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Production of thin wall jars and bottles in
some locations
Here goes the title ofPlants
the
presentation
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Location: Saint Georges de
Reneins, France
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Markets: pharmaceutical,
industrial, beverage & food
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Products :
– Child Resistant Closures (CRCs)
– Tamper Evident (TE) closures
– Tamper Evident closures for
mineral water
– Closures for food applications,
including edible oil
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Locations: 7 plants
Italy, Romania, Spain, Thailand,
Philippines, USA (2 plants);
Switzerland (moulds)
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Market: beverage
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Products:
– Screw-on beverage closures
– Tamper Evident (TE) plastic
closures
– Metal crowns for carbonated &
non-carbonated beverages
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Locations: 12 plants
China, France, Germany (2 plants), Italy,
Mexico, Spain, Philippines, Thailand, Poland,
Russia, USA
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Markets: personal care, household, food &
industrial markets
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Products:
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Flip-top snap-hinge closures
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Closures incorporating valve systems
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Trigger sprayers
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Dispensing systems
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ZelValveTM
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Zelsnap
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Zeldisk