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http://www.mel.nist.gov/namt/projects/icm/icm1.htm
A National Testbed for
Automating the Manufacture and
Electronic Commerce of
Printed Circuit Assemblies
UMBC Electronic Commerce Orientation
Conference
October 28, 1998
Thomas Rhodes
(301) 975-3295
[email protected]
Mission:
“ to assist industry in the development of technology ...
needed to improve product quality, to modernize
manufacturing processes, to ensure product reliability ...
and to facilitate rapid commercialization ... of products
based on new scientific discoveries.”
NIST Programs
Measurement and Standards
Laboratories
 Electronics & Electrical
Engineering
 Chemical Science and
Technology
 Materials Science and
Engineering
 Information Technology
 Technology Services
 Manufacturing Engineering
 Physics
 Building Fire & Research
Advanced Technology Program
http://www.atp.nist.gov/elec-com/ec_off.htm
Manufacturing Extension Partnership
Malcolm Baldrige Quality Award
EC-Related Activities
Digital Signatures
Encryption
Product Data Exchange Standards
Supply Chain Management
Electronic Component Catalogs
National Advanced Mfg Testbed:
 ICM
 Framework Project
 VITSS
Focused Program in EC
EC-related funded projects
National Advanced Mfg Testbed:
 ICM
VITSS
Goals
• Develop and demonstrate the integration of
electronic commerce services with technical
information interchange, as applied to the
electronics assembly process.
Metrics
• Industry adoption, input into related standards
and test modules.
• Establishment of testbed and research agenda,
involving industry participants.
• Dissemination of testbed results to small and
medium-sized manufactures via the NIST
Manufacturing Extension Partnership.
Benefits
• Lower industry risk in evaluating and adopting
electronic commerce-oriented technologies and
practices.
Automata
& ADI
EOG
CommerceNet
Veo Systems, Inc.
Project Structure
1998 Milestones
Collaborators:
 Georgia Tech: State-of-the-Art Assembly line; research
 Automata Design Inc: Manufacturability Service Bureau
 IPC, Digital, HP, IGI, OrCAD, GenRad, Solectron:
GenCAM development, testing & demonstration
 ECCE: activity modeling, CAM-F development &
demonstration, architecture
 DARPA, NSF, OMG, Veo Systems, CommerceNet:
architecture
Principal Investigators:
Barbara L. Goldstein [email protected]
Neil Christopher, MEL [email protected]
Tom Rhodes, ITL
[email protected]
301-975-2304
301-975-3888
301-975-3295
• Held NIST Peer Review Workshop
(4Q97)
• Held ICM Scenario Workshop
(4Q97)
• Held ICM Strategy/Scenario Workshop
(1Q98)
• Demonstrated GenCAM Test Module
(1-2Q98)
• Contributed to Publication of GenCAM Specification (1-4Q98)
• Publish Standards Roadmap
(3Q98)
• Publish Activity Model
(3Q98)
• Publish Business Case
(3Q98)
• Hold Architecture Workshop
(3Q98)
Printed Circuit Assembly Trends
•
Paper-intensive information exchange, relying on outdated or incomplete
standards that are often manually adjusted.
- One major EMS spends an entire day with each customer to extract the
data they need.
Inadequate information exchange cuts into extremely thin EMS margins
(typically 3%).
•
Manufacturers guess on 80% of customer requirements:
- <20% of new customers provide complete data
- <60% of existing customers provide complete data
- 0% of customers provide data that requires no modifications
- Designs are getting too sophisticated for CAM tools to reverse engineer.
Manufacturers are forced to trade-off time-to-market for cost in
outsourcing decisions.
•
OEM’s are pushing more responsibility onto subcontractors and contract
manufacturers.
Manufacturing relies on complex, distributed supply web.
Printed Circuit Assembly Supply Chain Testbed:
Roles & Relationships
Design
Verification
Service
OEM
Preferred
EMS
Suppliers
Board
Fabs
Assumptions:
• Basic Ordering Agreement in
place between OEM & Preferred
EMS Suppliers.
• OEM will contract EMS as turnkey supplier.
• No limit on extent of changes in
Engineering Change Order.
• Final responsibility for all
changes rests with OEM.
Test
Fixture
Suppliers
Component
Suppliers
Stencil
Suppliers
EC Communities & Services
Services
EC Communities
Business to Business
Consumer to Business
Agency to Business
• Privacy & Security Services:
Integrity, Authentication, Non-repudiation,
Notification, Acknowledgement
• Information Services:
Search/Query, Brokers, Directory Service,
Catalogs & DB Access
• EDI & Information Exchange Services
• Qualification & Contracting Services
• Financial Services (Settlement/Payment)
• Network & Management Services
• Intellectual Property Management Services
• Other Services? Other Groupings?
Architecting the Enterprise
Bus.
Model
Info.
Model
...
Applications
System
Model
Info Bus
CORBA
Objs
C
Implementation
C
H
ActiveX
Cntls
C
Java
Beans
C
S
C
S
Internet
C
H
A Candidate Framework: eCo Architecture
Source: www.commerce.net
Open Issues
• Proliferation of EC architectures to choose from:
– Which one is best for the Printed Circuit Assembly supply
chain?
– What requirements are unique to a “service” vs. a
“product” supply chain?
– What architecture services are mature for trial
implementation?
– Where is the market headed?
• Proliferation of related standards:
– EDI, XML/EDI, Open EDI, EIDX, …
– GenCAM, CAM-F, ECIX, proprietary formats…
• What is the most productive role government can play in this
domain?
Accomplishments
Activity Model
Standards Roadmap
2 Industry Scenario Development Workshops
Contributions to GenCAM Standard
GenCAM Conformance Test Module
“PWA on the Web” prototype
Architecture Workshop
Established Architecture Advisory Board
Plans
Complete Business Case Analysis
Define ICM EC Architecture
Develop & Demonstrate Prototype (Testbed)
Disseminate Results & Tools
Establish Industry Transition Plans
ICM Prototype - PCA on the Web
ICM Contacts
Barbara Goldstein* [email protected]
Neil Christopher
[email protected]
Tom Rhodes
trhodes@ nist. gov
(301) 975-2304
(301) 975-3888
(301) 975-3295
*project lead
For more information visit:
http:// www. mel. nist. gov/ namt/ projects/ icm/ icm1. htm