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Energy Efficiency - Made in Germany The Low Energy Greenhouse - An Approach to Sustainability February 16th, 2011 Exportinitiative Energy Efficiency in Dutch Greenhouse Industry Hans-Jürgen Tantau on behalf of the German Federal Ministry of Economics and Technology www.efficiency-from-germany.info Contents Introduction: energy situation, global warming Objectives Research project “ZINEG” Conclusions Acknowledgements Energy Efficiency - Made in Germany Introduction www.efficiency-from-germany.info Introduction: Energy Situation (global) Availability of oil and gas, peak production 2010 Fuel consumption is still increasing Emission of (fossil) CO2 is increasing the CO2-concentration Global warming Reduction of fossil CO2-emission Energy Efficiency - Made in Germany Objectives www.efficiency-from-germany.info Objective Increase of energy efficiency in protected cultivation Systematic approach to reduce the energy consumption by 90 % to operate a greenhouse without fossil energy, without fossil CO2-emissions ZINEG, the Low Energy Greenhouse Energy Efficiency - Made in Germany ZINEG, the Low Energy Greenhouse www.efficiency-from-germany.info ZINEG: A Joined Research Project Berlin, Großbeeren, Potsdam-Bornim closed greenhouse Munich/ Neustadt a.d. Weinstraße neutral CO2-energy supply Public relations Hanover max thermal insulation, temperature integration Economics economic and ecological evaluation Association for Technology and Structures in Agriculture (KTBL) The Low Energy Greenhouse in Hannover Maximum energy saving for the production of pot plants Reduction of energy consumption using new covering materials triple thermal screens solar energy by day and night storage climate control strategies energy optimized cultivation programs New Covering Materials Requirements: high light transmittance good thermal insulation Technical solution: double glazing with anti reflective coating, filled with Argon Problems: - increase of air humidity Covering Material Spectral transmittance of GroGlass (single and double glazing) transmittance, % (high PAR and lower NIR transmittance) 100 90 80 70 60 50 40 30 20 10 0 300 Float glass GroGlass single GroGlass double 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500 wavelength, nm Source: v. Elsner, 2010 Thermal Screen Requirements: no light reduction during day time no leakages, when closed Technical solution: triple thermal screen different materials (aluminised, clear, black) Problems: - air humidity (control of thermal screen) Thermal Screen Use of Solar Energy Requirements: expanded time for CO2-supply crop orientated climate control strategies Technical solution: ventilation as late as possible (CO2-supply) low temperature heat exchanger storage of solar energy in water tanks (day and night storage) Yearly Solar Radiation and Heat Requirement Low Energy Greenhouse, location: Hanover (example), i = 15 °C, double glazing, triple thermal screen 4,5 Energy, kWh m-2 d-1 4 3,5 3 2,5 solar radiation 2 1,5 1 mean heat requirement 0,5 0 0 1 2 3 4 5 6 Month 7 8 9 10 11 12 Use of Solar Energy by Day and Night Storage M M heat exchanger boiler warm water storage greenhouse 1 M condenser heat pump M condenser cold water storage M greenhouse 2 M heat exchanger Low Temperature Heat Exchanger inlet heat exchanger 0.2 m 1.0 m fan return Source: v. Elsner, 2009) Heat Pump and Water Storage Warm and cold water storage (50 m3) Heat pump (28 kW) 30 W/m2 Climate Control Strategies Energy consumption changing rate, kWh m-2 K-1 a-1 Low energy greenhouse, Triple thermal screen, 80 % saving at night 50 40 30 energy partition at day 20 energy partition at night 10 0 0 2 4 6 8 10 12 Temperature set point, °C 14 16 18 20 Energy Efficiency - Made in Germany Energy Saving Potential www.efficiency-from-germany.info Energy Saving Potential (values are examples) energy saving method starting point double glazing thermal screen (conventional) thermal screen (day) black out system solar energy (day-night) control strategies adapted crop sequence final consumption energy saving (%) 0 45 28 26 35 20 15 20 90 consumption (%) consumption oil equival. L/(m2.a) 100 55 40 29 19 15 13 10 10 The technical realisation of the Low Energy Greenhouse is possible! 40 22 16 12 8 6 5 4 4 Conclusions The realisation of the Low Energy Greenhouse is a challenge! an Approach to Sustainability Limitations: crop response (humidity) disease infections plant nutrition (etc. Ca) economical evaluation ecological evaluation e.g. cumulative energy demand carbon footprint ACKNOWLEDGEMENTS Project grant: Sponsored by the Federal Ministry for Environment, Nature Conservation and Nuclear Safety and the Rentenbank managed by the Federal Ministry of Food, Agriculture and Consumer Protection with assistance of the Federal Agency for Agriculture and Food. Thank you very much for your attention! Further information: www.zineg.de