Transcript CAC Tool - Veristar Machinery

Risk-Based
Maintenance-Centered Certification
Bureau Veritas - VeriSTAR Machinery
1828 - 1999
Classification for the 21st Century
Modern Approach
Modern Techniques
Risk Analysis
Systems Auditing & Monitoring
Close Partnership
ISM Code
Cost Benefits
Cost-effective Surveying:
Un-necessary Dismantling Avoided
Possible Reduction in Off Hire Time
Dynamic adjustment of:
Maintenance and Life Cycle Costs
Effective system for:
Damage Reporting and Trend Analysis
Advice in New-buildings’ Design
Practical Benefits
Improved Safety of
Crew, the Ship and the Environment
Risk Analysis of the Vessel as a System
Demonstration of Compliance with
the ISM Code for Maintenance
Identification of Critical Items - ISM Code
Closer liaison between Owner and Class
A step towards an
Integrated Management Concept
VeriSTAR Machinery - Integrates
Risk Analysis:
Significance Analysis
Failure Mode Analysis
ISM Code
Damage Reporting &
Trend Analysis
VeriSTAR Machinery - A New Concept
The Concept:
A Shift from Prescriptive (Reactive) Approach to
Goal-setting (Pro-active) Classification
A Shift from Final Inspection to
Systems Analysis & Approval
A Living System:
Periodic Review of the PMS
Learning from Experience (History Review)
Auditing and Monitoring of the Systems
VeriSTAR Machinery - Risk Management
Maintenance
Combination
Modification
Risk
=
Significance • Probability
e - probability
Maintenance Management
MAINTENANCE POLICIES
CORRECTIVE
PREVENTIVE
act after failure
act before failure
CONDITION BASED
PERIODIC
maintenance based on condition
maintenance based on use
INSPECTION
discrete intervals
CONDITION
MONITORING
continuous
monitoring
LIFE
interval depends
on previous
action
BLOCK
constant
intervals
VeriSTAR Machinery - Initial Analysis
Ship
Technical
Information
Ship
Maintenance
Program
Risk
Acceptable?
YES
NO
Review
(Owner, BV)
of Maintenance,
Use, or Design
VSM - Initial Classification Procedure
Ship Owner
Prepares data for the analysis
Performs initial risk analysis
Initial Audit
Initial Classification Procedure - Summary
Risk Analysis
Review of PMS
Initial audit
Verification of Chief Engineer’s Certificate
Revision of PMS
VSM - Maintenance of Classification
Ship Owner
Performance Monitoring
Risk Analysis Review
Risk Analysis Review
Confirmatory Survey
Annual Audit
Maintenance of Classification - Summary
Annual Shipboard Audit
during Annual Surveys
Performance Monitoring
Risk analysis review
Confirmatory surveys triggered by:
Performance Monitoring
Risk analysis results
Audit of non-conformities
Ship Specific Data Base - Trend Analysis
Reliability
Databases
Software Modules
Integral Ships
Database:
- generic data
- specific data
Risk
Analysis
Software
Owner’s
Maintenance
Plan
Manufacturer’s
Databases
Generic and Specific
(application) data
Data (generic
and specific)
for analysis
Ship’s
Technical
Data
Data
Broker
Software
Ship
Modeling Software
Technical Data
and
Maintenance Plan
Analysis results
and
Maintenance Plan
Maintenance
Records
PMS
Software