Transcript Slide 1
LG Electronics – Overview CEO & Vice Chairman Of LG Electronics Brief History 1958 : Established “Goldstar” 1960 : Produced Korea’s first Radios, TV, Refrigerators, Washing Machines and Air Conditioners 1995 : Changed corporate name to “LG Electronics” 2002 : Established a Holding company Commercialized the world’s first home network system A/C W/M TV ACCMWO VC MR. YONG NAM KOREA LG Electronics – Business Domain Mobile Communication Digital Media CDMA Mobile Audio GSM Mobile Video WLL Digital Appliance Refrigerator Air Conditioner Washing Machine Cooking & Cleaning Compressor & Motor Computer Product Security Digital Display Plasma TV LCD TV Flat TV Projector Monitor LG Electronics – Global Networks Subsidiary 81 Liaison office 30 LG Electronics – DAC Business Domain Air Conditioner Residential Air Conditioner Commercial Air Conditioner Dehumidifier Air Cleaner Refrigerator Side by Side Top Freezer Bottom Freezer Washing Machine Front Loader Top Loader Dish Washer Dryer Cooking & Cleaning Microwave Oven Electric Oven Light Oven Canister Upright Wet & Dry Stick / Handy Robot VC Compressor & Motor Air Condition Compressor Refrigerator Compressor Motor LG Electronics – DAC Global Networks 12 Countries 14 Plants Worldwide Localized Product Development, Efficient Global Logistics CIS Poland Turkey Kazakhstan China India Thailand (LGETH) Vietnam A/C W/M TV ACC MWO VC Mexico Brazil Indonesia KOREA LG Electronics (Thailand) - Overview Brief History 1988 : Established sale office at Bangkok ,Thailand 1997 : Established LG Electronics (Thailand) Factory “LGETH” with Washing Machine production 2000 : Start Air Conditioner production 2004 : Start Air Condition Compressor production 2005 : Start Television production 2007 : Start Microwave Owen production Location BKK Office LGETH (Factory) BKK Office : Richmond Building ,Bangkok ,Thailand Factory : Pluakdaeng ,Rayong City (Size : 95 Km² (194 Rai)) * Top-view of factory Workforce About 2,500 workforces LGETH – International Certificate ISO 9001:2000 Quality Management System On 2005/10/20 LGETH – International Certificate ISO 14001:2004 Environmental Management System On 2007/08/06 LGETH – International Certificate OHSAS 18001:1999 Health & Safety Management System On 2007/08/06 LGETH – International Certificate LG Compressor - History Single Rotary Comp R410A Model Reciprocation Comp 1973 1990 Scroll Comp R407C Model 1995 1998 1996 1997 Linear & Twin Comp 2000 2003 2003 Modulation Comp 2006 2004 TianJin ,China (ACC) Greater Noida,India (REC) Rayong, Thailand (ACC) Taizhou ,China (REC) LG Compressor – Global Networks TianJin ,China (ACC) Taizhou ,China (REC) Changwon, Korea (REC+ACC) Greater Noida ,India (REC) Rayong ,Thailand (ACC) LGETH Air Condition Compressor (ACC) Brief History 2003 : 2004 : 2005 : 2006 : 2007 : Start A/C Compressor construction Start A/C Compressor production with QK ,QJ model Develop R410A and R407C in Thailand Develop new displacement QK and QJ model (QK and QJ Extension) Motor line moving to New Mo-Tech Top Management MR. KEUN RAE KIM (General Manager) MR. CHADCHAPAT UBOLLERD (Factory Manager) Workforce About 620 workforces • White Collar 70 workforces (Office) • Blue Collar 550 workforces (Operator) LGETH ACC – Management System R&D Group To develop new model, Control standard of compressor and Mass production support. QA Group Quality assurance of Incoming, Production line, Outgoing and cover to customer claim. MD Group Mass production management, Machine, Assembly, Total line and machine maintenance. PD Group Material control ,Import and Domestic venders Logistic management by code system. PPN Group SE Group Production planning, estimate sale amount and planning for mass production Sell product to export & domestic cover to customer support to sample request, AC matching, etc. LGETH ACC – R&D Group R&D Group : Research and Development Group MP Support Team Develop new model for support customer’s requirement and support production line : Normal, Hi-EER, Tropical and new Refrigerant model Standard Team V D E CE TIS. 812-2548 Control standard of compressor to support customer requirement in all global sales area : VDE, UL, RoSH and TIS TDR & Planning Team Develop new parts and future project to increase performance of products. LGETH ACC – QA Group QA Group : Quality Assurance Group IQC Section Part Quality innovation : Incoming parts inspection from supplier & Parts inspection from machine line LQC Section Process Quality innovation : Line process quality control by 100% check all assembly line OQC & Test Section Product Quality innovation : OQC Inspection before lot shipping to Customer ( Performance & ELT) LGETH ACC – MD Group MD Group : Manufacturing Department (Production Group) Machine Line Mechanical process : Machine pump parts from processing parts as cylinder, crankshaft, roller etc. Assembly Line Compressor assembly process : Pump and total assembly of compressor before welding. Welding & Final Line Welding and checking process : Compressor welding to weld cap, accum T/P and final finish goods check. LGETH ACC - Product Range KW Btu/Hr 0.9 1.4 2.0 2.6 3.2 3.8 4.4 5.3 5.8 7.0 8.8 11.7 14.6 17.6 20.5 23.4 3K 18K 20K 24K 30K 40K 50K 60K 70K 80K 5K 7K 9K 11K 13K 15K QS Rotary Comp. QA Scroll Comp. QK LGETH Model QJ QP QAT R22 QKT QJT QPT QJM QPM Inverter SQ SR Inverter 2008 Plan LGETH ACC - Product Range KW Btu/Hr GA GK GJ R410A GP GJM GPM Inverter AQ AR Inverter NK R4\07C NJ NP HQ HR 0.9 1.4 2.0 2.6 3.2 3.8 4.4 5.3 5.8 7.0 8.8 11.7 14.6 17.6 20.5 23.4 3K 18K 20K 24K 30K 40K 50K 60K 70K 80K 5K 7K 9K 11K 13K 15K Rotary Comp. Scroll Comp. LGETH Model LGETH ACC – Model name code Q K T 1 2 5 CAA Improvement Code (A-Z) Motor Design (A-Z) Power Supply Series Power Source Hz Series Power Source A 1PH - 100V 50/60Hz D DC Inverter C 1PH - 115V 60Hz V AC Inverter H 1PH - 220V 50Hz R 3PH - 220V 60Hz J 1PH - 200/220V 50Hz S 3PH - 440V 60Hz K 1PH - 208-230V 60Hz U 3PH - 380-420V 60Hz 3PH - 380V 50Hz 3PH - 380-420V 50Hz P 1PH - 220-240V 50Hz W Q 1PH - 265V 60Hz Y Capacity : Ref. R22 Rotory R410A R407C Series (Shell Size) QS (Ф 94.49) QA (Ф 106.2) QK (Ф 118.3) QJ (Ф 127.7) QP (Ф 147.5) GA (Ф 106.2) GK GJ GP (Ф 147.5) NK Rotary Displacement Ex) 125 = 12.5cc/rev x10 Scroll Cooling Capacity Ex) 024 = 24,000 Btu at 60Hz Generation Code Rotary : Single rotary Scroll : Normal Ref. Series (Shell Size) SQ (Ф 153.4) SB (Ф 168.4) (Ф 118.3) SR (Ф 185.4) (Ф 127.7) AQ (Ф 153.4) AB (Ф 168.4) (Ф 118.3) AR (Ф 185.4) NJ (Ф 127.7) HQ (Ф 153.4) NP (Ф 147.5) HR (Ф 185.4) R22 Scroll Hz R410A R407C T : Twin rotary M : Modulation rotary A~Z : Generation number LGETH ACC – Rotary Compressor K Series (15 Frame, 118.3 mm) Refrigerant Type R22 : 6,500 ~ 16,000Btu (10 Dis.) R410A : 6,500 ~ 15,000Btu ( 9 Dis.) R407C : 7,000 ~ 11,000Btu ( 8 Dis.) Target Market 118.3 mm Unit Window and Split type Middle East (Tropical Model) Europe AFTA and Domestic market Production Type * Dis. : Displacement volume Normal model : Single phase Special model : - Tropical model for High condition area - Hi-EER and S-EER for Domestic Product Location : Korea, China, Thai LGETH ACC – Rotary Compressor J Series (20 Frame, 127.7 mm) Refrigerant Type R22 : 12,000 ~ 26,000Btu (6 Dis.) R410A : 13,000 ~ 24,500Btu (6 Dis.) R407C : 12,000 ~ 16,500Btu (4 Dis.) Target Market 127.7 mm Unit Window and Split type Middle East (Tropical Model) Europe AFTA and Domestic market Production Type * Dis. : Displacement volume Normal model : Single phase Special model : - Tropical model for High condition area - Hi-EER and S-EER for Domestic Product Location : Korea, China, Thai LGETH ACC – Rotary Compressor P Series (30 Frame, 147.5 mm) Refrigerant Type R22 : 18,500 ~ 32,500Btu (5 Dis.) R410A : 23,000 ~ 35,000Btu (3 Dis.) R407C : 21,000 ~ 25,000Btu (3 Dis.) Target Market 147.5 mm Unit Window and Split type Middle East (Tropical Model) Europe AFTA and Domestic market Production Type * Dis. : Displacement volume Normal model : Single phase Special model : - Tropical model for High condition area - Hi-EER and S-EER for Domestic Product Location : Korea, Thai (May’08) LGETH ACC – Rotary Compressor 1. 2. 3. 4. 5. 6. 7. Cylinder : Fix compression parts Roller : Compress refrigerant Blade : Separate suction and discharge Crankshaft (Lower part) Bearing, Main : Upper bearing Bearing, Sub : Lower bearing Muffler : Reduce noise 8. Crankshaft (Upper part) 9. Accumulator : Prohibit inlet of liquid ref. 10. Suction pipe 11. Screen Holder : Prohibit inlet of contaminant and separate oil & refrigerant 12. Tube Holder : Fix L-Tube 13. L-Tube 14. Suction inlet tube : Connect suction and cylinder 15. Discharge valve and Stopper valve 16. Rotor (Motor part) 17. Stator (Motor part) 18. Shell Assembly 19. Cap, top : Top cap of compressor 20. Cap, Bottom : Bottom cap of compressor 21. Tri-Plate 22. Discharge pipe 23. Damper Rubber (Grommet) : Damping parts 24. Hermetic terminal : Connect motor and Electric power LGETH ACC – Applied Brand Applied Brand Future Plan