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Innovative Prototyping and Robot Design
Team 40
Speaker
Dan Larochelle
CTO - intelitek
FRC and VRC team #40 - Trinity HS
15 years FRC experience
Overview
Prototyping Platforms
Mini FRC video
Prototyping tips
Bench testing motors and electronics
Purchasing sources
Team 40 Frame design
Prototyping Platforms
Vex
IFI – Vex Robotic Competition (VRC)
Savage Soccer
easyC and REC robotic training tools
Lego NXT
FLL
FTC – Tetrix
Cardboard and 2x4s
Popsicle sticks
Team 40 Pre-season Training
REC
ACS I and II – Trinity HS
REC Vex robotic curriculum to teach robotic
fundamentals and concepts
Robot Competitions
Savage Soccer
Vex Robotic Competition
Practice Iteration
Build confidence
Learn how to iterate design ideas
What is Mini FRC?
2007
2008
Mini FRC
Goals
Enhance current brainstorming techniques with the
Vex platform.
Rapid prototype 6 mini robots for to prove out the
validity of our ideas from our initial brainstorming
session in week 1.
Limit the build to 2-3 days.
Compete the various designs against each other
and see what happens.
2006 Aim High Mini FRC Video
This video can be downloaded from the intelitek
website at
www.intelitekdownloads.com/MiniFRC
What did we learn about the game?
Winning autonomous was a big advantage, it put the
losing team in catch up mode.
Good shooting robots are hard to beat.
Shooters missed a lot more than they got in.
Ramp points weighed heavy in low scoring matches.
The field was littered with balls after the first few
periods, picking up balls from the floor was key.
A good defensive robot can nullify a good offensive
robot, especially while a shooter is shooting!
Mobility was important, the field was crowded and
there were lots of places the robot could be pinned
How did it affect our team?
First project in 15 years that involved every single
member of an FRC team.
Leveled the playing field enabling younger
students to learn and share their ideas with their
more experienced teammates.
Higher level of thinking about the game. Game
strategies could be played out in real time.
Students were challenged to show their ideas
It made believers out of the skeptics that felt that
MiniFRC project was a waste of time.
Team bonded together and had a lot of fun.
How did it affect our FRC robot?
Focused our design on being
effective in autonomous
A rapid fire shooter
Mobility traded off for
strength – Mechanum
wheels
Use the camera to aim shooter
to avoid wasting balls
Dual conveyors to harvest balls
from both sides
Educated decisions were made
early in the design process.
Reduced guessing!
What did the students learn?
Working in smaller groups allowed more ideas to be
developed and tested.
Students not intimidated by the hardware, permitting
greater experimentation and innovation.
The competitive element of the competition drove
them to keep making their robots better.
The engineering design process was dramatically
reinforced through competition, especially the
concept of design iterations
Making minirobots is FUN!
What did the mentors learn?
Mentors became facilitators, empowering the students.
The students had to understand the Rules of the
game. This led to a better informed team.
Leveled the playing field between the boys and the
girls.
Robustness of the Vex platform allowed for a direct
correlation of concepts and ideas to our FRC robot.
Team spent time testing ideas and strategies in week
1 and 2 rather than week 6 when it is typically too late!
Increased comfort level with trying out new ideas.
Training prior to kickoff with Vex, easyC and REC
made the project run smoothly.
Was it worth it?
Absolutely!
Increased comfort level with final design
Great team building exercise.
Increased student knowledge and awareness
Surprise! – Regional competition confirmed most
of our Mini FRC findings
Would we do it again?
Yes! - We have
done this process the
past 3 years.
Set firm dates for
mini completion –
know when to end
the mini robots and
start the big one.
Integrate more
sensors and
programming into the
mini designs
Prototyping Tips
Assemble the Kit Bot
Keep prototypes simple
Use materials you have on
hand to test your ideas
Plywood and Cardboard
work great!
Do not try to reinvent the
wheel, literally!
Use premade gearboxes
and wheels to meet the
needs of your design
(www.AndyMark.biz)
80/20 Aluminum
extrusion
Testing your Motors and Electronics
It is very important to
test all of your control
system components and
motors early.
This can be done in
parallel with the main
robot design.
Allow electrical people
and programmers
access to the hardware
early instead of 5
minutes before it has to
ship out the door!
Purchasing Sources
Grainger
www.grainger.com
MSC
www.mscdirect.com
McMaster Carr
www.mcmaster.com
IFI
www.ifirobotics.com
AndyMark
www.AndyMark.biz
Home Depot/Lowes
Team 40 Frame Design
1”x1” 1/8” square tubing
1”x1” angle brackets
used for mounting frame
members together
10-32 hole pattern easy
to drill and tap into
frame members
½” holes can be drilled
into frame members to
reduce weight after
design is finalized
Team 40 Frame Design
The angle brackets
allow us to quickly
assemble and test the
frame
This bracket system
allows for quick
modifications to the
frame.
The brackets also make
perfect fixtures for
welding.
Thank You!
Good Luck
this year!