SMMT Type Approval Workshop

Wednesday 25 April 2012 CV Show, NEC, Birmingham SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

Welcome address

Tony Hopkins. Technical Manager, SMMT

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

Introduction to the content of the workshop

•

Automotive legislation is continually moving and changing.

•

The following is to try and give you and idea of how to approve a particular type of trailer (O Category) as part of a multi-stage build process.

•

The tools to assist you

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Time

13.45

– 14.00

Subject Registration - Trailer Workshop

refreshments

Agenda Speaker

14:00 – 14:05 Welcome Tony Hopkins, Technical Manager, SMMT 14:05 – 14:30 Explanation of 2007/46 EC Article 6 Procedures for the EC type approval of vehicles.

Step by step, single step and mixed type- approval. Option available using the Vehicle information folders in 2007/46/EC Annex 1 or Annex III part 11 Mike Protheroe, Vehicle Certification Agency (VCA).

14:30 – 14:50 SENTA Overview Tony Hopkins, Technical Manager, SMMT 14:50 – 15:15 Worked example of an ECWVTA for a Category O Trailer Mike Protheroe, Vehicle Certification Agency (VCA).

14:15 – 15:00 Questions SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 4

The current situation

For trailers of Categories O1, 2, 3 & 4 –

No requirements

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Vehicle categories

•

Category O1:

Trailers with a maximum mass not exceeding 0,75 tonnes •

Category O2:

Trailers with a maximum mass exceeding 0,75 tonnes but not exceeding 3,5 tonnes. •

Category O3:

Trailers with a maximum mass exceeding 3,5 tonnes but not exceeding 10 tonnes. •

Category O4:

Trailers with a maximum mass exceeding 10 tonnes. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 6

So what's happening?

For all categories of vehicle including trailers – European Community Whole Vehicle Type Approval

EC Directive 2007/46/EC

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2007/46/EC

342 Pages 21 Annex’s Covers all vehicle categories and types Anything up to 60+ separate directives to comply with

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Type approval routes

• European Community Whole Vehicle type Approval (ECWVTA).

Full approval to register unlimited numbers of a type of vehicle within the EU • National Small series Type Approval (NSSTA).

Approval to register a limited number of a type of vehicle within the member state issuing the approval • Individual Vehicle Approval (IVA).

Approval of a single type of vehicle. Administered by VOSA.

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Conformity of production (COP)

As part of the approval process for ECWVTA and NSSTA, you will require a COP process.

•

ECWVTA – Formal process

•

NSSTA – An ‘approved’ process

Both ECWVTA & NSSTA will require control plans. Further information can be obtained from the Vehicle Certification Agency (VCA).

•

IVA - No COP required

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Trailers

Depending on the type of trailer manufactured, it is likely that the following technical requirements will need to be met: • • • • • • • • • • • • • Rear protection device Registration plate space Steering effort Braking Radio interference Statutory plates Installation of lighting Spray suppression Safety glazing Tyres Masses and dimensions Couplings Transport of dangerous goods SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 12

Trailers

• Trailers in the UK are not registered.

• From 29 th April 2012, new requirements for notification and record keeping will come into force.

• Requirements of above will come into force in line with type approval • From October 2012 it becomes mandatory for a large trailer subject to annual test to be notified to VOSA before it is used on the public road. VOSA will check the vehicle is approved before issuing clearance to use the trailer.

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Trailers

Trailers not subject to annual test (under 3500kgs gross weight)or not used to carry goods.

• From October 2012, it becomes mandatory for the person retailing the trailer to the public to keep records of every trailer sold for a period of 10 years.

• The records must show details of the type approval

certificate of conformity

or

individual vehicle approval

(IVA)

certificate

.

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Directives and regulations on motor vehicles, their trailers, systems and components

• Commission Decision of 14 July 2011 correcting Directive 2010/19/EU as regards the amendment of the Annexes to Directive 2007/46/EC • Commission Regulation (EU) No 678/2011 of 14 July 2011 replacing Annex II and amending Annexes IV, IX and XI to Directive 2007/46/EC of the European Parliament and of the Council (Framework Directive) • Commission Regulation (EU) No 566/2011 of 8 June 2011 amending Regulation (EC) No 715/2007 of the European Parliament and of the Council and Commission Regulation (EC) No 692/2008 as regards access to vehicle repair and maintenance information • Commission Regulation (EU) No 582/2011 of 25 May 2011 implementing and amending Regulation (EC) No 595/2009 of the European Parliament and of the Council with respect to emissions from heavy duty vehicles (Euro VI) and amending Annexes I and III to Directive 2007/46/EC of the European Parliament and of the Council • Commission Regulation (EU) No 183/2011 of 22 February 2011 amending Annexes IV and VI to Directive 2007/46/EC of the European Parliament and of the Council establishing a framework for the approval of motor vehicles and their trailers and of systems, components and separate technical units intended for such vehicles (Framework Directive) SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 15

Items to consider for the future

•

General Safety Regulation (GSR) including AEBS Repeals 50 directives and combines requirements into 1 regulation Reduces need for testing to EEC requirements as UN ECE Regulations Approvals accepted where available Start to be phased in from 1

st

November 2012

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•

Masses and Dimensions

•

European Small Series Approval (Other categories)

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•

Other items discussed at the TCMV of 16 April 2012 included: Masses and Dimensions Amendments to Annex IV and XII (2007/46)

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Nationally:

•

Revisions have been published to the VOSA IVA Manuals for N2/3 and M2/3

•

Brake test requirements due to be published relating to IVA testing of trailers

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The Directive 2007/46/EC became law on the 29 April 2009. The key dates from today are: New types of vehicles 29 October 2012

Completed vehicles of Category N 2 , N 3 .

Special purpose vehicles of category N 1 , N 2 , N 3 , M 2 , M 3 , O 1 , O 2 , O 3 , O 4

Existing types of vehicles (Registrations) 2012 2013 2014 29 April 2012

M 1 WAV’s, ambulances and motor homes

29 October 2012

Incomplete and completed vehicles of categories N 2 , N 3 , O 1 , O 2 , O 3 , O 4 SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

29 April 2013

Completed vehicles of category N 1

29 October 2013

Completed vehicles of category , O 1 , O 2 , O 3 , O 4

29 October 2014

Special purpose vehicles of category N 1 , N 2 , N 3 , M 2 , M 3 , O 1 , O 2 , O 3 , O 4 Completed vehicles of category N 2 , N 3 PAGE 20

Summary

• Automotive legislation is continually moving and changing.

• What has been indicated here has been derived from the SMMT and Members discussions and consultations at the UK, EC and Globally through the UNECE.

• The legislation is usually written to cover all categories of vehicles. It is one of the roles of the SMMT to filter out only those parts that are applicable to the vehicles that you manufacture. This is especially true of the SENTA guide which I will speak about further later. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 21

Mike Protheroe, Standards and Legislation Manager VCA

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

Mike Protheroe, Standards and Legislation Manager VCA

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

SENTA SMMT European and National Type Approval guide

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SENTA - SMMT European and National Type Approval guide

A step-by-step web-based programme to guide vehicle manufacturers, bodybuilders and suppliers through the complicated European Community Whole Vehicle Type Approval system. It also allows for national approval schemes for low volume manufacturers. For a new approval application, SENTA will ease the lengthy process. SENTA details what a manufacturer must do from the original design idea, through the development and construction stages to completion of the approval process. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 25

SENTA - SMMT European and National Type Approval guide

The guide is split into three parts. Registered users will be guided through the ECWVTA process from start to finish. This will be based on their specific requirements and supported by: SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 26

SENTA - SMMT European and National Type Approval guide

The guide simplifies the approval process for those dealing with multi-stage builds by requesting specific information.

Help information and worked examples are available for each section of the guide. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 27

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First Page

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Section 1 – Start of page

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Section 1 – Page continuation

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Section 1 – End of page

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Section 2 – Start of page

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Section 1 flag increased in size for clarity - Application for a Body Builder or Converter

If you are a Body Builder or Converter, please only complete Section 1 and 2 and then go to Section 9. Download and save a copy of the completed Annex I or Annex III Document. Complete the Appendix I - Multi-Stage Build base vehicle summary found at the end of the document. This can be used as part of your Approval application. Dependant on the data listed, you may need to return to Sections 3 to 8 to enter any relevant data there, if necessary. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 34

See Section 1 flag note 103950 Appendix 1 – Multi Stage build vehicle summary

•Stage 1: •Make or Trade name of manufacturer: e.g SENTA Trucks •Model or Commercial name: e.g Atago •Type: AT001 •ECWVTA Number: e#*2007/46*####*## of the incomplete/complete vehicle •Stage 2: •Subjects approved in second stage for the completed vehicle •Lateral Protection – e11*?? •Rear underrun device - e11*?? •Rear registration plate space - e11*?? •Lighting Installation - e11*?? •Spray Suppression – e11*?? •Additional subjects approved: •Statutory Plates - e11*?? •Masses and dimensions - e11*?? SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 35

Sections 3 to 8 Further vehicle information where applicable SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 36

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Start of page – note: data automatically entered from input to previous sections COMPLETE LIST OF INFORMATION FOR THE PURPOSE OF VEHICLE EC TYPE-APPROVAL OF VEHICLES (a)

(For explanatory notes, please see the reference documents in this section) All information documents in this directive and in separate Directives or Regulations shall consist only of extracts from, and adhere to the item numbering system of, this total list.

The following information shall be supplied in triplicate and include a list of contents. Any drawings must be supplied in appropriate scale and in sufficient detail on size A4, or on a folder of A4 format. Photographs, if any, must show sufficient detail.

If the systems, components or separate technical units referred to in this Annex have electronic controls, information concerning their performance shall be supplied.

0.

0.1.

0.2.

0.2.1.

0.3.

0.3.1.

0.4. 0.4.1.

0.5. 0.8. 0.9.

General

Make (trade name of manufacturer):

Bloggs

Type:

Bloggs One

Commercial name(s) (if available):

N/A

Means of identification of type, if marked on the vehicle (b):

VIN Plate

Location of that marking:

Under bonnet

Category of vehicle (c):

N2

Classification(s) according to the dangerous goods which the vehicle is intended to transport:

N/A

Name and address of manufacturer:

Bloggs Unit 10 Anywhere

Address(es) of assembly plant(s):

N/A

Name and address of the manufacturer’s representative (if any): SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

N/A

PAGE 38

Section 10 list of reference documents Section 11 General Type Approval Reference documents

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Section 11 General Type Approval Reference documents

Item Subject Regulatory act reference N2 EC WV TA UNECE Regulation number Series of amendments Type Approval applicant information document required 1 2 2a Sound levels vehicle Emissions Emissions (Euro 5 and 6) light duty vehicles/ access to information 70/157/EEC 70/220/EEC 715/2007/EC X X X (9) 51 02 3a 3b 3c 3d 3e 3f 4 5 6 7a Fuel tanks/rear protective devices – fuel tanks 70/221/EEC Fuel tanks/rear protective devices – vehicle rear underrun 70/221/EEC Fuel tanks/rear protective devices – STU rear underrun 70/221/EEC LPG tanks CNG tanks Rear protective device Rear registration plate space Steering effort Door latches and hinges Audible warning component 70/222/EEC 70/311/EEC 70/387/EEC 70/388/EEC X (5) X X X X X X X X (5) X (5) 34 67 110 58 79 11 28 02 01 00 01 01 02 02 SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 40

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Start of page – note: data automatically entered from input to previous sections. This will happen to any information document saved INFORMATION DOCUMENT FOR 77/839 TOWING HOOKS APPENDIX 1

INFORMATION DOCUMENT No ........ Pursuant to Annex I of Council Directive 70/156/EEC relating to EC Type-Approval of a vehicle with respect to the towing-devices (Directive 77/389/EEC, as last amended by Directive .../...) The following information, if applicable, must be supplied in triplicate and include a list of contents. Any drawings must be supplied in appropriate scale and in sufficient detail on size A4 or on a folder of A4 format. Photographs, if any, must show sufficient detail.

0. General

0.1. Make (trade name of manufacturer):

Alba

0.2. Type and general commercial description(s):

BB

0.3. Means of identification of type, if marked on the vehicle (b): 0.3.1. Location of that marking:

Cab

0.4. Category of vehicle (c):

N3

0.5. Name and address of manufacturer:

Alba Worthing BN13 2AB VIN Holm Industrial Estate

0.8. Address(es) of assembly plant(s):

As above 1. General construction characteristics of the vehicle

1.1. Photographs and/or drawings of a representative vehicle:

See Annex 1.1

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Sections 13 – Type, Variant and Version chart

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Sections 14 – Approval list

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Section 15 – Certificates of conformity

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Side 1 of the CoC

MODEL B – SIDE 1 ECWVTA COMPLETED VEHICLES EC CERTIFICATE OF CONFORMITY

Side 1

The undersigned ………………………………………………………..(

Full name and position)

hereby certifies that the vehicle: 0.1Make (Trade name of the manufacturer): …………………………………………………. 0.2: Type: …………………………………………………………………………………………………………. Variant(a):………………………………………………………………………………………………….. Version(a) ……………………………………………………………………………………………………….. 0.2.1 Commercial name: ………………………………………………………………………………………… 0.4 Vehicle category: …………………………………………………………………………………………… 0.5: Name and address of the manufacturer: ……………………………………………………… 0.6 Location and method of attachment of the statutory plates: ……………………… Location of the vehicle identification number: ……………………………………….. 0.9 Name and address of the manufacturer’s representative (if any): ………………………………………………………………………………………………………………………… 0.10 Vehicle identification number: …………………………………………..………………………………….. a) has been completed and altered(1) as follows: ………………………………………and b) conforms in all respects to the type described in approval (…

type-approval number including extension number) issued on (…date of issue) and

c) can be permanently registered in Member States having right/left (b) hand traffic and using metric/imperial(c) units for the speedometer(d) …………………………………………… ........................................................ (Place)(Date) (Signature) Attachments: Certificate of conformity delivered at each previous stage. SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 46

Take a Tour guideline information

The Tour is a snapshot of what is contained in the SENTA Guide which is written to cover all categories of vehicles and the possible Approval Routes. It gives an indication of how the Guide works by showing parts of the Section pages and how they may be used. The application and compliance data included in the Tour is based on a European Approval for a large Truck built in two stages – ECWVTA N3 MSB SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 47

SENTA information and registration

Go to SMMT website, smmt.co.uk, front page and click on the SENTA button in the top right hand corner SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 48

Q&A session

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Thank you for attending

Society of Motor Manufacturers and Traders Ltd 71 Great Peter Street, London, SW1P 2BN www.smmt.co.uk

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd