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Best Practices in Services Procurement for Utilities Gregory M. Thornbury - Lead Manager, SAP Program Pacific Gas and Electric Company Shaz Khan - Managing Director, Supply Chain MyITGroup, LLC © 2008 Eventure Events. All rights reserved. Objectives • PG&E Corporate Overview and Transformation • SAP Overview • Understand services procurement scope at PG&E • Key successes and challenges for sourcing complex service requisitions • Lessons learned • Going forward Pacific Gas and Electric Company Corporate Profile • One of the largest Gas & Electric Utilities in the US; Over 100 years old • Founded in 1905 in San Francisco • Environmental Leader – www.letsgreenthiscity.com ; www.wecandothis.com • Serving 1 in 20 Americans – 15 million people including: 21,000 schools, 3,300 hospitals, 21,000 High-Tech Corp. • 123,054 circuit miles of electric distribution lines and 18,610 circuit miles of interconnected transmission lines. • 40,123 miles of natural gas distribution pipelines and 6,136 miles of transportation pipelines. • 20,000 employees with Revenues of $13.2 billion in 2007 • Assets of $34 billion - 1 Nuclear, 2 Fossil, 110 Hydro Plants; 1 Fossil Plant under construction • 70,000 square mile service area in California PG&E Vision Market Dynamics • Utility Industry Changes at Large • Significant Pressure – Reliability, Cost, Services Delivery IT as a Strategic Advantage • Consolidated Technology • Standardized Processes • Integrated Solutions • Accelerated Delivery IT Governance • Budget Planning & Spending • Organization • Decision Making Scope Of Business Transformation • Energy Delivery •Work Order Management •Scheduling •Job Estimation • Supply Chain •Strategic Sourcing • Operational Excellence • • Understand the Customer • Back office – Customer •Integration • Change Management •Learning •Communications Human Resources • Personnel/Org • Payroll/Time • Benefits Nuclear Business Intelligence Technology/ Innovation • • • • Solution Delivery Center SAP Operations Service Oriented Architecture Compatible Units SAP Journey to Date • SAP since 1996 • Currently on SAP ERP 4.72 (upgrade to ECC 6.0 in 2009) • SRM version 4.0 (upgrade to version 7.0 in 2009) • 8,500 users for all back office and field operations – Supply Chain Management -- Materials Management and Supplier Relationship Management – Equipment/Work Order Management in Plant Maintenance – Finance/Controlling – HR Org/Benefits/Personnel/Payroll – Employee Self Service for 20,000 employees and 18,000 retirees – Manager Self Service – Business Warehouse • Go live of 50,000 person day project in October 2007 Services Procurement Overview at PG&E Transformation Objective -- Drive incremental supplier performance management and process efficiency benefits through technology • Key purpose of service based procurement is to support procurement of services originating from unplanned and planned based service requests • Services represents 75% of total purchasing across all business units • The SAP Supplier Relationship Management (SRM) tool is the key sourcing and procurement platform for service requests • With the October 2007 implementation of SAP/SRM, PG&E enabled a procurement technology that for the very first time automated company contracting policies Types of Services Category Examples Method Recurring Services Sand and gravel, tree trimming, wood removal SRM Purchase Order Project Services Patch-paving, station and sub-station construction Locksmith, catering SRM Purchase Order Return and repair services Repair work SRM Purchase Order, Invoice only Professional Staff Augmentation, Consulting Services, Legal Invoice only Small-Dollar Services P-Card, Invoice only, SRM Purchase Order SRM as Complementary Solution for SAP MM/PM SRM leverages SAP MM functionality with an ‘easy-to-use’ application, building upon basic processes to provide solutions to business challenges. R/3 MM Requires installation of windows-based application SAP GUI on each user desktop More complex screen which is often suited for power users Extensive R/3 workflow however, it can be cumbersome and complex More traditional communication channels Autofax/EDI Basic purchasing reporting and supplier analysis Significant functionality and capabilities for complex processes and financial requirements SAP SRM Web based tool requiring no desktop management ‘Easy to Use’ features and functions eCatalog based requisitions with parametric search to ‘ease’ buying and promote compliance User friendly graphical interface for workflow Advanced electronic connectivity with suppliers including punch out to suppliers web sites Electronic bidding capability to assist in sourcing initivatives Advanced reporting, analytics, and supplier evaluation Key Successes in Service Procurement • Service-based rate cards and service catalogs • Integrating PM/Compatible Unit work orders to identify and source service requests • Increasing contract compliance for service orders • Develop consistent and automated approval procedure for service orders Service Catalogs in SRM Solution • Load service-based rate cards for certain recurring services (which require a Contract Work Authorization – CWA): – Tree Brush Removal Services – Wood Removal Services • Catalog items have links to pricing schedule and additional document requirements such as a CWA template • Shoppers in the SRM system can browse catalog and add requested services to shopping cart Benefits • Uniform description, material group, unit of measure assignment for service requests stored in catalogs • Streamlines order processing cycle • Increases contract compliance by assigning fixed vendors to service catalog requests SRM Enabled Requisitioning Process Supplier Purchase Order Supplier Supplier Catalog Punch out to Supplier Catalogs Catalog orders SRM Buyer Portal Catalog Materials Services Coded Materials Single Buyer Portal Automated workflow rules Shopping Cart Buyer intervention as required Shopping Cart Approval Non-coded materials and Service SAP MM Reservations for coded mat’ls Sourcing Cockpit Materials Issue Material Reservation Work Order Purchase Requisition Compatible Unit Services Integration with SRM Sourcing Solution • Partnership with SAP to co-develop Compatible Unit (CU) functionality. CU orders are schedulable and have financial significance when associated to a PM/PS order • Combined standardized and repetitive units of work – Patch-paving – New Service Installation • CU Order with services generates a SAP Purchase Requisition which is lifted to the SRM Sourcing Cockpit for strategic sourcing activities Benefits • Higher cost accuracy and consistency • Planned service work is integrated into sourcing cycle • Buyers have information on service request including requestor name and contact information SAP Compatible Unit Example Compatible Unit ID: PG-POLE1 (CU selected four times) – PGE 35 Foot Yellow Pine Pole, Class 3 Insulators (4) Material # 3455 Labor - 2 Hrs. Cross Arms (2) Material # 1234 Labor - 4 Hrs. Material & Labor Totals Special Equipment Bucket Truck Pole (1) Material # 23444 Labor – 8 Hrs. 4 Insulators $ 50 2 Cross Arms $50 1 Pole $350 Labor $2800 Cost of CU $ 3250 Total cost of job $13,000 Contract Management in SRM for Services Solution • Purchasing contracts are created in SRM to establish a valid source of supply for service requests • Value contracts created based on service category, performance zones, validity period, and target value • Contract (transactional documents) integrated with approval workflow process to ensure signature linkage before release Benefits • Increasing compliance of services spend • Increasing contract compliance by forcing Buyers to only use valid contracts • Integrated approval process for signature release SRM Enabled Sourcing Process Award Notification Sourcing Cockpit Bid Award Approval Supplier PO / CWA SRM Supplier Supplier Bid Shopping Cart Contract Creation Contract Approval SAP MM Non-coded materials and Service Work Order Purchase Requisition Outline Agreements Automated approval workflow for service requests Solution • Automated approval workflow for shopping cart service requests • Capability for line item rejection for purchase request • Approval notifications for purchase requests are sent to approver’s email inbox Benefits • Consistent central process for delegation of authority and visibility of approval hierarchies • Additional approvers and reviewers can be added to workflow on an as-needed basis Catalog Status as of October 2008 Currently Loaded: 280 catalogs • Punch-out material catalogs (16) • Internal material catalogs (5) • Traditional service catalogs (18) • CWA service catalogs (241) Catalog Breakdown By Portfolio • Corporate Services Catalogs (115) • Energy Delivery Material Catalogs (5) • Energy Delivery Services Catalogs (74) • Environmental Health & Safety Catalogs (64) • Generation Catalogs (17) • IT/Telecommunication Catalogs (5) • Transportation Catalogs (0) Future Catalogs: 17 catalogs • Punch-out material catalogs for promotional and office supplies (2) • Information Technology material catalogs (4) • CWA service catalogs (11) – (Inspection Services; Misc. Energy Delivery Services; Corporate Services; Ergonomic Solutions) SRM Usage Since Inception (Oct. 2007) SRM Purchase Order Totals: Total SRM PO's Count Of PO's Total Amount 100,373 2,065,734,188.15 SRM Catalog Based Purchase Order Totals: Total SRM Catalog PO's Count Of PO's Total Amount 74,916 44,860,872.89 Shopping Cart Counts: Month 12 Month Total Shopping Cart Count 125,879 Key Challenges in Service Procurement • Bringing spend under management for other types of services such as: – – – – Advertising/Marketing Real estate/Leases Legal Telecom • How to measure quality and delivery of services performed before payment? • Services specifications and performance dates are constantly changing. Need effective methods to manage purchase order change process. • Variable service rates and milestones (overtime, a la carte fees, etc.) are difficult to capture in a purchase order Lessons Learned • Invest heavily in change management • Establish clear purchasing channels for service categories for your employees • Many ways to peel the ‘services procurement’ onion (not one magic solution) • Engage with suppliers early in the design process for service procurement tasks • Focus on the complete procurement lifecycle for services procurement especially invoice processing and payment • Manage change with business and IT • Simplify and rationalize tools, applications, platforms, and processes • Super-users are critical – Make sure each business area is represented with resident experts preferable from the line of business • Stretch your resources SRM – Services Roadmap 2009 + Procurement and Sourcing Roadmap Today Catalog procurement for simple services Contract management Automated approval worklfow for services procurement E-invoicing capabilities with certain suppliers through third-party tool Tomorrow Complex service specifications and sourcing RFx bidding participation for strategic sourcing initiatives Supplier service confirmations for time and labor performed Automated approval for unplanned service requests Going Forward • Upgrade to latest SAP and SRM releases (2009) to take advantage of new service functionalities including service hierarchy and model service specification support in SRM • Improve capabilities for handling unplanned services • Launch supplier portal to enable increased supplier collaboration including: – Supplier self-registration in the supplier portal – Service confirmations initiated by suppliers – RFx bidding process • Introduce Blanket Purchase Orders for certain types of services • Increase contract compliance and improved quality review for temp labor and consulting services Questions Gregory M. Thornbury Pacific Gas and Electric Company Email: [email protected] Shaz Khan MyITGroup, LLC Email: [email protected] © 2008 Eventure Events. All rights reserved.