Transcript Pallet Cars - Simplex Castings Ltd

Sinter Pallet Cars
SIMPLEX CASTINGS LTD
SIMPLEX CASTING WORKS
WELCOME TO
SIMPLEX CASTING LTD
The one Roof Solution to all your Engineering
Needs
CI, SG Iron, Alloy Steel and all Intricate and Heavy
Castings from 500 kg to 60 tons in one piece
Structural Fabrications
Steel Plant, Power Plant, Shipping Equipments and
Heavy Machines Building
Heavy Machining Capabilities all CNC
In-house Forging Unit
We Serve the Industries
Worldwide
Steel Plant
Power Plant
Cement Industries
Sugar Plants
Non-Ferrous Metallurgical Industries
Railways
Shipping
We Cast as you Need
Way back in the year 1994 Simplex
Castings Ltd collaborated with
SATO MANUFACURING Co Ltd.
Japan and developed SG Iron
Sinter Plant Pallets under the
expert guidance of
Dr Y Matsubara. The technology
has been well absorbed and
updated as per the modern needs
of the Sintering Technology.
SIMPLEX SINTER PALLET
CARS
Simplex has commissioned two Sinter Plants on Turnkey basis, in the past one at
Bhilai Steel Plant 320 m2 with Tyazpromexoprt Russia, and other at Rourkela Steel
Plant 220 m2 with Mitsui/Hitachi Zosen and understands integrity of Process quality
and productivity of sinter plants which are continuously growing, and can only be met
with designs suitable for the rugged iron and steel making environment.
Our technologies for Pallet Cars meet all local and market specific requirements.
BENEFITS OF SIMPLEX
SINTER PALLET CARS

Stable for high sinter quality

Increased productivity

High structural stability with difficult charge materials

Pallet Cars with high bed height

Extended pallet width –Grate Wings Sinter Pallet Cars

Possibility of processing various ores

Less wear

Lower energy loss

Pallets Cars designed for less space requirement sinter plants

Less spillage

Manufactured as per the designed requirement of best Sinter
Technologies
SINTER PALLET CARS BY
SIMPLEX
Pallet Cars
This new generation of sinter machine
pallet cars provides the following
benefits:

Decreased off gas volume, as
the false air sucked along the
side walls of conventional
sinter machines is significantly
reduced Increased yield

Improved productivity

Lower
specific
consumption

Improved sinter quality
energy
SINTER PALLET CARS BY
SIMPLEX
Each pallet comprises of:

A cast pallet body, as a single
unit or in three pieces

Exchangeable front plates

Four roller sets, each set
containing one running roller
and one pressure roller, both
arranged on the same shaft

Grate bars made from high
alloyed cast steel

Side walls of cast material

Insulating sections to protect
the pallet body
SIMPLEX SINTER PALLET
CARS
The material of construction of sinter plant pallets is either SG
Iron or cast steel conforming to Grade 4 of IS 3038:1992
`Martensitic’ stainless steel and alloy steel castings for pressure
containing parts suitable for high temperature service .
SIMPLEX SINTER PALLET
CARS
SIMPLEX SINTER PALLET
CARS
Testing a SG iron PALLET CARS with high chrome cast grate bars
SIMPLEX SINTER PALLET
CARS and Supports
Sinter Pallet Cars and Support Systems
as per your design:

1.0M x 1.0M ~ 1.5M x 5.5M

Pallet width 3m with bed height of
mm

Spring loading of Pallet Assemblies with
high chrome grate bars, the machine
structural frames, rail supports, curved
pallet guides etc
700
Our Customers
DETAILS OF CENTRE PART CASTING / PALLET BODY
NAME OF
SUPLY
MATERIAL
UNIT
QTY.
SPECIFICATION
WT.MT.
MANDOVI PALLETS
21
ASTM A-217 GR. WC6
4.300
MANDOVI PALLETS
30
ASTM A-217 GR. WC6
4.300
MANDOVI PALLETS
5
ASTM A-217 GR. WC6
4.300
MANDOVI PALLETS
20
ASTM A-217 GR. WC6
4.300
MANDOVI PALLETS
30
ASTM A-217 GR. WC6
4.300
KUDREMUKH
16
ASTM A-217 GR. WC6
7.800
KUDREMUKH
10
ASTM A-217 GR. WC6
7.800
BHILAI STEEL PLANT
40
CAST STEEL
1.300
S.E.F.W.-III TEDESARA
165
IS:1865 600/3 (SG)
1.250
CUSTOMER
Our Customers
DETAILS OF CENTRE PART CASTING / PALLET BODY
BHILAI STEEL PLANT
10
CAST STEEL
1.800
6
ASTM A-217 GR. WC6
6.850
12
GS 22 M04
1.000
S.E.F.W.-I BHILAI
14
GGG-60 DIN 1693 (SG
Iron)
3.750
S.E.F.W.-I BHILAI
5
IS:1865 GR.600/3 (SG
Iron)
1.750
10
ASTM A-217 GR. WC6
6.850
20
GS 22 M04
1.000
S.E.F.W.-III TEDESARA
165
GS 17 CrMoV5.11
1.250
SIMPLEX CASTING BHILAI
10
IS:1865 600/3 (SG Iron)
1.750
B.E.C. BHILAI
80
GS 17 CrMoV5.11
1.250
B.E.C. BHILAI
78
GS 17 CrMoV5.11
1.250
1
ASTM A-217 GR. WC6
6.500
2
ASTM A-217 GR. WC6
0.780
2
IS:1865 GR.600/3 (SG)
4.350
S.E.F.W.-I BHILAI
S.E.F.W.-I BHILAI
JINDAL V.NAGAR
LINDSAY
Our Customers
Sinter Pallet Cars and Support Systems has been
supplied to:

Bhilai Steel Plant

Rourkela Steel Plant

Bokaro Steel Plant

Essar Steel

TATA Steel

Vishakapatnam Steel Plant

Birla Copper

Hindustan Zinc

Lindsay International

Mandovi Pallets Ltd

Egyptian Iron & Steel Co.

Otto Corporation Japan, Kawasaki Steel Chiba

Otto Corporation Japan, NSC-Komatsu

Mitsui Corporation Osaka, Kobe Steel
Thanks
Compiled & Designed by: Anil Singh and GD Mishra