Transcript Document

AN INTRODUCTION TO
Zero Injury Program
SHE Training Series, Atul Limited
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Safe Behavior
Is safe behavior an occupational necessity?
Is safety only at work place?
Don’t I want my son to drive safely & reach
home every day?
Can safe behavior be a philosophy of life?
Safe Behavior = Safety Assurance
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Principles of BBS
Behavior is the cause of accidents
Consequence motivate behavior
What gets measured, gets done
Feedback is essential to improvement
Quality is built early in the process
Conversations change organizations
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BBS vs. Zero Injury
Zero Injury is the GOAL
BBS is the path to reach the GOAL
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Fundamental Belief of Zero Injury
I believe that all injuries are avoidable and
can be prevented
If you do not believe, you cannot implement
zero injury program
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DuPont Research found that . . .
1
Fatal
Avoid
30 LTAs
300 Non LTAs
3,000 Near Miss / First Aid
Eliminate
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30,000 Hazards
(Unsafe Acts & Conditions)
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Fundamental Belief . . .
I believe that all injuries are avoidable and
can be prevented
Is it possible to avoid injuries totally?
YES !
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How to Implement BBS ?
7 Steps Process
1. Identify Unsafe Acts. Make a list of safe acts
2. Audit Unsafe Acts & Conditions. Report
3. Measure no. of safe / unsafe acts.
4. Set Improvement Goals. Identify actions to
achieve the goals. Implement Actions
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How to Implement BBS ?
7 Steps Process
5. Monitor actions implementation & trends of
Unsafe Acts & conditions
6. Continually improve performance
7. Recognize safe performers
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What do we do in Zero Injury . . .
1. Audit & Identify Unsafe Acts & Conditions
2. Rectify & report the same
3. Monitor the elimination of the identified
acts & conditions.
4. Monitor the number of unsafe acts &
conditions. Is it decreasing or same?
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How to audit unsafe acts, conditions?
1. Fix a time of the day when you are free
from high pressure activity. After lunch?
2. Go to one specific location of your plant
where activity is going on.
3. Observe the activity and the location for
10 min.
4. Note down what unsafe acts were done?
What unsafe conditions existed?
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How to audit unsafe acts, conditions?
5. Write your observations in the prescribed
format
6. Stop Unsafe acts immediately. Prescribe
safe way
7. Immediately correct the unsafe condition.
Some corrections could be temporary. Make
it permanent
8. Monitor reasons for recurrence of unsafe
acts & conditions
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Who does the audit?
Any knowledgeable person. At least team
members of your Zero Injury team. Why?
Greater employee participation
is critical for Zero Injury culture
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An Exercise . . .
Identify the unsafe acts & unsafe conditions
in the card room
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Examples of Unsafe Acts
1. Non Use of helmet while driving 2 wheeler
2. Non use of PPEs
3. Not holding rails while climbing
4. Ladder not tied securely
5. Unauthorized use of equipment
6. Use of defective tools, wrong use
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Examples of Unsafe Acts
7. After RM charging, no arranging drums
8. Bypassing safety devices. Short cuts.
9. Riding hazardous equipment
10. Stand at wrong place
11. Unauthorized use of equipment
12. Failure to signal while driving
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Examples of Unsafe Conditions
1. Absence of guards around moving eqpt.
2. Fire & explosion hazards
3. Poor ventilation
4. High noise. Low lighting
5. Absence of sign boards
6. Slippery floor. Missing step in stairs.
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4 Pillars of Atul’s Zero Injury
1. Rigorous Self Audits in plants
2. Use of PPEs
3. Hazard identification through Engineering
Work Request
4. Training to all on accident prevention
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Your Feedback . . .
Do you receive my monthly report?
Can you tell me what is the total LTA so far?
What are critical areas for improvement I
have mentioned?
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Your Difficulties . . .
How is Zero Injury progressing in your plant?
What are the issues being faced by you?
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Your Commitment . . .
When you go back to your plant, what will
you do specifically for Zero Injury Program?
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Wishing you all . . .
We wish all of you attain Zero Injury both
at plants and at home
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SHE Training Summary
Let us recall what we learnt last 2 days
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SHE Training Summary
1. Atul’s Core Values on SHE
• SHE is a line function
• Profit, Production, Quality & SHE are
equals
2. Atul’s SHE Policies
3. MSDS & its application
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SHE Training Summary
4. Legal obligations & your role
5. Emergency preparedness
6. Workplace hazard assessment & control
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SHE Training Summary
7. Behavior Based Safety
• “at risk” behavior = Accidents
• Safe behavior = Safety Assurance
9. Techniques for SHE Improvements
8. Zero Injury Program
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