Transcript DME Hot Runner Capabilities

D-M-E
Hot Runner
Solutions
D-M-E Hot Runner
Capabilities
D-M-E
Hot Runner
Solutions
Options In Technology
Options In Technology
Externally Heated Systems
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Heaters are external to the flow channels
Employs the use of tubular heated manifolds
Large assortment of nozzles and tips
Isolated sealing mechanism
D-M-E
Hot Runner
Solutions
Options in Technology
D-M-E
Hot Runner
Solutions
Internally Heated Systems
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Heaters are located inside the flow channel
Uses cartridge heaters to heat distributor tubes and probes
For use with commodity resins
Cost effective
Options in Technology
Valve Gate Systems
– Pin shut off eliminates any gate vestige
– Uses hydraulic cylinders to actuate pin
– Externally heated
D-M-E
Hot Runner
Solutions
D-M-E
Hot Runner
Solutions
Options In Ordering
Options In Ordering
D-M-E
Hot Runner
Solutions
Components
• Wide Product Line
– D-M-E has the largest supply of standard hot
runner components
• Immediate Delivery
– All standard product is available “off-the-shelf”
• Construction
– D-M-E provides a complete set of guidelines for
mold makers to build their own hot runner
systems
Options In Ordering
Manifold and Components
• Custom engineered manifold
• All necessary components to
complete a hot half
• Plates and assembly are provided
by the moldmaker
• Assembly, testing, maintenance,
and operating instructions included
D-M-E
Hot Runner
Solutions
Options In Ordering
Turnkey Hot Runner Systems
• Complete hot half system includes:
– Custom engineered manifold
– All plates and manifolds custom
manufactured for the specific application
– Complete wiring and continuity testing
– Fully assembled for bolt-on installation
– All riser pads and tips installed per
specification
• D-M-E will provide on-site system start
up and personnel training
D-M-E
Hot Runner
Solutions
D-M-E
Hot Runner
Solutions
Products & Applications
Products & Applications
D-M-E
Hot Runner
Solutions
CIA High Performance Hot Runner Systems
• Specifically engineered for
highly crystalline resins
with narrow operating
windows
• Cast Heaters provide
superior nozzle heating
performance
• Large selection of tip
styles for a broad array of
applications
• Available in two flow
channel diameters
– .250 and .375”
Products & Applications
D-M-E
Hot Runner
Solutions
CIA High Performance Hot Runner Systems
• Overall nozzle lengths from
3.00 to 8.00”
• Nozzle bodies are made of
H13 tool steel
– High reliability
• Manifolds use heavy duty
tubular heaters
– Longer life
– Even heating
• Typical applications
– Medium to large parts
utilizing filled and un-filled
engineering resins
Products & Applications
EHA Hot Runner Systems
• Engineered to process a
wide spectrum of
amorphous and semicrystalline resins
• Dual distributed external
square coil heaters
– Linear heat profiles
• Large selection of tip styles
– Broad array of applications
• Available in three flow
channel diameters:
– 0.250, 0.375, 0.625”
D-M-E
Hot Runner
Solutions
Products & Applications
D-M-E
Hot Runner
Solutions
EHA General Purpose Hot Runner Systems
• Overall lengths from 3.00 to
11.50”
• Nozzle bodies are made of
H13 tool steel
– High reliability
• Manifolds use heavy duty
tubular heaters
– Longer life
– Even heating
• Typical applications
– Medium to large parts
– Filled and un-filled
amorphous and
semi-crystalline resins
Products & Applications
D-M-E
Hot Runner
Solutions
D-M-E Gate Mate Hot Runner Systems
• Designed for optimum processing
performance with commodity resin
applications
• Nozzle heaters can be serviced in
the press
• Five different tips to choose from
• Nozzles are available in .312” and
.500” flow diameters
• Excellent for applications requiring
cosmetic surfaces
• Excellent system for high
cavitation, fast cycling,
applications
Products & Applications
The D-M-E Cool-One System
• An inexpensive approach for
simple applications
• Internally heated flow tubes and
probes simplify construction and
installation
• Low mold surface temperatures
• Probes are available in three
styles up to 10 inches long
• Cool-One systems can be
provided with pre-machined gate
inserts
• Typical applications include low
cavitation systems processing
commodity resins
D-M-E
Hot Runner
Solutions
Products & Applications
D-M-E Meteor Quick Delivery Manifolds
• A line of pre-engineered and
manufactured tubular heated
manifolds
• Designed for use by mold
makers who construct hot
runner systems in-house
• Available Off-The-Shelf
• 2 and 4 drop “In-Line” and “X”
configurations available
D-M-E
Hot Runner
Solutions
Products & Applications
D-M-E
Hot Runner
Solutions
D-M-E Meteor Quick Delivery Manifolds
• Designed for use with most
D-M-E standard nozzles and
components.
• Flow channels are designed
for use with a wide range of
applications
• Typical applications include
consumer, automotive, and
electronic products requiring
two to four drop manifolds
Products & Applications
D-M-E Meteor Quick Delivery
Hot Half Assemblies
•Designed for many D-M-E
standard mold bases
•3 Week Delivery
•Optional D-M-E mold base
and temperature controller
D-M-E
Hot Runner
Solutions
Products & Applications
D-M-E Valve Gate Systems
• Valve Gate for excellent
cosmetic appearance,
high flow rates, and
quicker cycle times
• Completely eliminates
gate vestige
• Floating cylinder & pin
for maximum reliability
• Pin height is easily
adjusted from outside the
mold
D-M-E
Hot Runner
Solutions
Products & Applications
D-M-E Valve Gate Systems
• Dual distributed heaters
provide effective, linear
heat profiles
• Full or bodiless tips
available
• Three nozzle flow
channel diameters to
choose from for medium
to maximum flow
performance
D-M-E
Hot Runner
Solutions
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
D-M-E Capabilities
Applications Engineering
• Dedicated staff of mold designers
and engineers to assist with:
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Product Selection
System Design
Performance Analysis
Moldflow Analysis Services
Technical Advice
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
Manufacturing
• Three D-M-E
manufacturing plants
– On-time deliveries
• State of the art machining
centers
– Precision machining
• Complete system
assembly, wiring, and test
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
Technical Service
• D-M-E technical service
representatives are globally
located for complete coverage
and quick availability
• Available for start ups, training
or system service
• In-house accessibility for
questions and immediate
phone assistance
• 1-888-4DMEHOT
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
Development Lab
• Ability to test under real world
conditions
• Ability to test actual
components from field
• Ability to rapidly perform tests
with multiple variables
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
Hot Runner Rebuild Services
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In-House capability
to rebuild, repair
and retrofit hot
runner systems
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Service Capability
Includes:
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Tear down
Cleaning
Inspection
Refurbishing
Replacement
Assembly
Wiring
Testing
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
D-M-E Delivers!
• All standard hot runner
components are available
for same day delivery
• D-M-E system delivery times
begin from receipt of
customer’s final mold prints
• Turnkey system deliveries
are typically 4-8 weeks
D-M-E
Hot Runner
Solutions
D-M-E Capabilities
D-M-E
Hot Runner
Solutions
D-M-E Quality
• D-M-E products are designed, manufactured,
assembled, and serviced in conformance with an
ISO-9001 certified quality system