Transcript F4 Overview Presentation

Series F4P 1/4 DIN Process
and Temperature Controllers
1
2
Watlow’s Next
Generation Styling
Series V4T 1/4 DIN
Temperature Controller
Series F4P Temperature
and Process Controller
Series 97 Matching
1/16 DIN Limit
Controller
3
F4P Focus Markets
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Furnace
and Oven

Applications
Heat Treating
 Kilns
 Autoclaves
 Foundry & Metal
Processing

5
Electronic
Components
and Assembly



Semiconductor
processing
equipment
Electronic assembly
equipment
Test Equipment
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Packaging and
Sealing



Box Sealing
Shrink Wrapping
Blister Packing
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Other Focus
Industries

Applications
Analytical
Instruments
 Pulp and paper
processing
 Petrochemical
processing

8
Ease of Use
The most important
selection factor
following quality and
reliability when
selecting a temperature
controller is
ease of use.
Source:1997 VDC Worldwide
Market Report for Industrial
Electronic Temperature Controllers
9
Enhanced Display and Keypad
Control programming made
easy through advanced
technology
 Icons
for international applications
 Read-at-a-glance process display
 Full message prompting
of operation and setup
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F4 Operator Interface
 Primary
process display
 Large 5-digit, 7-segment
display
0.562”
(14.3mm) display digit height
F or C, degree, and decimal point indication
 Operations display
4
line X 20 characters per line
 High definition back lit LCD
Wide
viewing angle
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F4 Operator Interface
6
Operator interface keys
 Rubber key
Four
switch with tactile feel
navigational keys
Parameter and value selection
“i”
information key
Toggle for help
Dedicated Auto/Manual
operation key
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F4 Operator Interface
 Discrete
LED Indicators
 Control
output indication
 Alarm active indication
 Communications activity
 Auto/Manual operation indication
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Advanced Hardware
Features




20 MHz operation, 16-bit
processor
NEMA 4X, IP 65 sealed front
panel
Shallow 4” (101mm) overall
case depth
FLASH memory for field
software update
14
F4 Industrial Design Features
 High strength injection molded case
 3.85
“ (97.8mm) behind panel depth
 Ergonomic design styling
 Compatible
 NEMA 4X,
with Series 96 & 97 limit
IP 65 front panel seal
 Convenient
4 screw installation brackets
15
F4 Industrial Design Features
 Touch safe
wiring termination
 Removable
for wiring convenience
 Accepts 12 to 22 gauge wires
 Positive latching feature
Connection integrity
Withstands equipment vibration
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Loaded With Standard
Hardware Features


3 universal analog inputs
(2 & 3 optional)
 TC, RTD, process (no DIP
switches)
4 digital inputs (standard)
 Control functions
Contact closure or DC voltage
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Modular Hardware Inputs and Outputs


Field replaceable input and output
modules
Dual control outputs

Reverse/Direct or Off
 Linear
or time proportioned
 Switched dc/open collector,
SSR, process

Alarms (2 standard)

Process, deviation, rate
2
A mechanical relays
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Leading the Way in Communications

Serial communications
standard
 EIA
232 & EIA 485
hardware interfaces
 MODBUS
protocol
 9600 and 19,200 baud

Allows in field
software updates
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Hardware Features

Retransmit outputs
2 optional
 Current or voltage
 Process, set points,
% power


Universal power supply


85 to 265 vac/vdc, 50 to 60 hz
Optional 24 to 28 vac/vdc
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Performance Specifications

Operating range


Calibration accuracy


0 to +65C
0.1% of span, +/- LSD
(whole digit)
Sensor update rate


20 Hz, 50 ms, Input 1
10 Hz, 100 ms, Input 2
and Input 3
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F4 Hardware Architecture
Input to Output Isolation
Minimum
500 Vac/Vdc
between blocks
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Agency Approvals

UL, c-UL 916 listed


User replaceable input and output modules
European CE conformity
EN 50082-2, immunity standard
 EN 50081-2, emission standard
 EN 61010-1 low-voltage
directive, safety


NEMA 4X, IP 65 front panel seal
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Software Architecture
Main Page
Operations Page
Setup Page
Factory Page
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Software Architecture

“Guided” setup & programming
 Guided
configuration
Presents
a sequence of parameter
choices needed to complete a
functional configuration
 Full
unabbreviated text
Uses
full text messages, not cryptic
parameter and configuration names
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Software
Operation

Context
sensitive help
Toggle the
“Information”
key
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Process Value
Bargraph
Displays
View
both
Output 1A and 1B
in graphical format
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Programming
A User-Named
Alarm
Select
first
line to change
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Programming
A User-Named
Alarm
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Programming
A User-Named
Alarm
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Programming A
User-Named
Alarm
Select
alarm on
Output 1
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Programming A
User-Named
Alarm
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Programming A
User-Named
Alarm
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Programming A
User-Named
Alarm
Enter
“VENT
OPEN” to name
output
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Programming
A User-Named
Alarm
Save
change,
output naming
complete
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Programming
A User-Named
Alarm
Return
to normal
operations display
with “Vent Open”
status displayed
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F4 Software Architecture
 Function naming
 Optional, up
to 10 characters
Better operator recognition
Enter Alarm Name:
Alarm 1
Adjusts Character
Selects Character
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F4 Software Architecture
Pop up verification displays
 Lets
the user know when the F4 software is
storing changes in Non Volatile Memory
Save Setup Changes
or restore Values?
Restore
Save
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F4 Software Architecture
Main Page
Display key
Main Page____
Go to Operations
Go to Setup
Go to Factory
control parameters
Up
to 16 customer programmable control parameters
•Set points, alarms, errors, % power
•Inner loop set point (cascade control)
•Bar graphs/set point and process
Gateway to
controller configuration
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F4 Software Architecture
Main Page____
>Go to Operations
Go to Setup
Go to Factory
Operations Page

Auto tune PID control parameter values
 Edit PID
crossover points
 Digital set
Alarm
points
set points
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F4 Software Architecture
Setup Page
Main Page____
Go to Operations
>Go to Setup
Go to Factory
Controller functional configuration
System settings
PID units, F or C, auto tune SP,
sensor failure, open loop, transfer power levels
Inputs; analog and digital
Outputs; control, alarm, communications, retransmit
Custom main page; selections
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F4 Software Architecture
Factory Page
Set lockout
Change password
Main Page____
Go to Operations
Go to Setup
>Go to Factory
Diagnostics
Date code, software revisions, etc.
Calibration data
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F4 Temperature/Process
Standard Operation
Open or closed loop operation
Automatic,
closed loop control
Control action responds to differences in
set point value
and process value
Manual,
open loop operation
Control actions responds to manual
changes to the controller output power
levels.
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F4 Temperature/Process
Standard Operation

Five heat cool PID sets
 Four
crossover points
programmable in the
operations menu
 Crossover based on
set point or process
value
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F4 Temperature/Process
Standard Operation

Auto/manual control operation
 Manual
to auto transition
Based
on the last set point
Based on set point tracking (reverse bumpless)
 Auto
to manual operation
System
menu choices for heat/cool transfer power levels
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F4 Temperature/Process
Standard Operation

Single or multi-point offset feature
 Single-point
 Linear
across entire operating span
 Multi-point
(10 points and offset values)
 Points
can be positioned anywhere over the entire
operating span -19999 to 30000
 Offset values are +/- 1000 units/degrees
 Offset values are linearly interpolated between points
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F4 Temperature/Process
Standard Operation

Digital set point feature
 Four
namable set points
 Activated
via the four digital inputs
 Set point values are entered in the operations menu
 Set point name and value appear on the main page
 Values can not be adjusted from the main page
 Digital set points have priority over local set point
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F4 Temperature/Process
Standard Operation

Additional features
 Process
outputs
 Duplex
4
to 20 mA, 20 to 4 mA
 Ramp
to set point
 Ramp
 Square
on start up/ramp on set point
root input linearization
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F4 Temperature/Process
Standard Operation

Additional features
 Custom
messages
4
user definable up to 50 characters
 Activated by digital inputs
 Displayed in main page
 Tuning
 Auto
feature
tune for heat only, cool only or heat and cool
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F4 Temperature/Process
Standard Operation
Main Page
 Displayable options
Local
or digital (namable) set point
Bar graphs
Set point, process value, output % power value
Tune status, active PID set
Digital input status
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Creating a Part Number
Temperature/Process Controller
F4P X - X X X A - X X X X
Power Supply
Output 1A
Output 1B
Control Operation
(Standard or Enhanced)
RG Displays
Custom Options
Language Option
English, German
Spanish, French
Auxiliary Retransmit
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F4P Feature Summary
F4P single channel
 Single
channel PID
controller
 1 universal analog input
 4 digital event inputs
 EIA232/485 comms
 2 alarm outputs
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Reasons to Buy

Usability
 High
definition
display
 Information key
 Guided set Up
and programming
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Reasons to Buy

Reliability
 ISO
9001
manufacturing
 Three year warranty
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Reasons to Buy

Performance
 Control
accuracy
 Extensive feature set
 Exhaustive life &
qualification testing

Availability
4
day lead-time
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Reasons to Buy

Support
 Local
sales
specialists
 Applications
engineering
support
 Rapid field
returns department
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Series F4P 1/4 DIN Process
and Temperature Controllers
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