DB_Aluminum_Electrolytic_Rev0
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Transcript DB_Aluminum_Electrolytic_Rev0
Global Leader of Passive Components
Aluminum Electrolytic Capacitors
COMPANY OVERVIEW
PRODUCT PORTFOLIO
TECHNICAL DATA
MARKET & APPLICATIONS
Export Classification: EAR99
Company Overview
Founded in 1921.
Represented in 23 countries world wide, SIC
SAFCO continues to develop its presence on the
international market.
SIC SAFCO : 1 plant in St Nazaire, located 5
Km from La Baule (France) ISO 9001 (2000)
3 Mio € of investments in new Factory
Acquisition of competitor lines and know
how in 2009
Export Classification: EAR99
Company Overview
SIC SAFCO’s advantages as a technical expert company
Over 80 years of experience in Alu Caps
Meet Highest quality standards
Outstanding Design-In support. Specific design on request (cases, voltages,
mounting in bank,..). Short development phase.
Customer’s support (technical assistance, certificates of conformity,..)
Management of Product obsolescence
Investigation & Test Devices : Sic Safco can carry out different tests : Vibrations,
Humidity tests, Quick temperature Changes,
Salt Fog, X Rays …
Flexibility : Small & medium quantities possible.
Reliable Service
Export Classification: EAR99
Technical Advantages
•
Climatic Category : -60°C up to +150°C
•
Large voltage range : from 6,3V to 630V nominal and over 20 000V
for banks of capacitors.
•
Capacitance : from 1µF to 2,2F (Very high capacitance volume ratio
for Charge & Discharge applications.)
•
Very long life time : can reach 32 000h at 105°C
•
Vibration : reliable at 20g
•
Low pressure resistance : 28 000 m / 92 000 feet
•
High ripple current : up to 150 A.r.m.s per capacitor (7 700A peak
current per unit) / 1 500 Ar.m.s per bank
Export Classification: EAR99
Product Portfolio
SIC-SAFCO proposes 30 products ranges, composed of 5 families
SCREW TERMINALS:
FELSIC
RADIAL, single ended:
ALSIC
RADIAL, flat design:
RADIAL, SNAP-IN:
SNAPSIC
CUBISIC
AXIAL:
PRORELSIC/SICAL/
CO31-CO33
Export Classification: EAR99
Screw Terminals
TEMPERATURE RANGE
85°C
BC
BD
STANDARD
FELSIC 85
10.630V
-10+30%
FELSIC 85 M
10.630V
±20%
105°C
FELSIC 105
16.450V
-10+30%
FELSIC 105 TFRS
10.100V
-10+50%
Maintenance:
Export Classification: EAR99
Fort courant ondulé
High Ripple Current
COMPACT
Capacité élevée
High CV Value
FELSIC O37-O39
10.400V
-10+50%
FELSIC CAPAX
10.500V
±20%
FELSIC 85 LP
10.500V
-10+30%, Ø90X67
FELSIC I-PLUS
200.500V
±20%,
In R&D,
Low ESR
ultra
compact
FELSIC 105 LP
10.450V
-10+30%, Ø90X67
FELSIC HV
160.450V
±20%
125°C
FELSIC 125 FRS
16.350V
-10+30%
Screw Terminals
Export Classification: EAR99
Snap In
2 PINS
Export Classification: EAR99
Fort Courant Ondulé
High Ripple Current
STANDARD
4 PINS
SNAPSIC
16.500V
±20%
SNAPSIC CAPAX
350.500V
±20%
Fort Courant Ondulé
High Ripple Current
COMPACT
STANDARD
85°C
105°C
SNAPSIC 105
16.500V
±20%
SNAPSIC CAPAX
25.250V
±20%
SNAPSIC HV
160.500V
±20%
SNAPSIC 4P
16.500V
±20%
SNAPSIC 105 4P
16.500V
±20%
SNAPSIC 105 LP
16.500V
±20%
125°C
SNAPSIC 125
16.100V
±20%
SNAPSIC 125
400. 450V
±20%
SNAPSIC 125 400V 450V
• 400 V 220 µF 35 mm H 50 mm
Tg/Tan
max = 10 % Rs/ESR = 400 m Z10 kHz =
280 m If/IL = 1,2 mA
I~ 100 Hz
125°C = 1,6 A
• 450 V 220 µF 35 mm H 50 mm
Tg/Tan
max = 10 % Rs/ESR = 450 m Z10 kHz =
300 m If/IL = 1,3 mA
I~ 100 Hz
125°C = 1,5 A
Aluminum Electrolytics Capacitors
Export Classification: EAR99
Single Ended / Axials
CUBISIC
CUBISIC LP
10…400NV
10…400NV
±20%
±20%
Axial type capacitors
Radial solder type capacitors
TEMPERATURE RANGE
TEMPERATURE RANGE/
ALSIC 145
16…100V
10…100V
85°C
ALSIC IR
ALSIC HV
CO31/CO33
160…450V
6,3…350V
±20%
±20%
±20%
±20%
STANDARD
STANDARD
145°C
HIGH VOLTAGE
105°C
SICAL/CO42
PRORELSIC 125
145°C
PRORELSIC 145
10…630V
10…450V
16…450V
±20% / -10+50%
-10+50%
-10+50%
Maintenance
Export Classification: EAR99
125°C
Comparison MLP / Cubisic LP
Specifications MLP
MLP 85 ºC Flatpack, Ultra-Long Life, Aluminum
Highlights
Specification Cubisic LP
CUBISIC LP 8000H / 105°C
Highlights
energy storage in a 1/2” height with 50 year’s life at +45 ºC.
12mm Height 500000Hours @ 45°c => 57 years
Double the ripple capability with a Heatsink
Ripple current Io is multiplied by 2 to 3
Nearly hermetic welded seal
Fully hermetic seal
Withstands more than 80,000 feet altitude
Withstands 92,000 feet altitude
Specifications
Specifications
Operating Temperature: –55 °C to +85 °C or –40 °C to 85 °
climatic category : - 55 + 105°C
Capacitance: 110 μF to 47,000 μF ±20%
Capacitance: up to 68,000 μF ±20%
Cold Impedance: –20 ºC multiple of 25 ºC Z is ≤4 for 300 V and up
Cold Impedance: –20 ºC multiple of 25 ºC Z is ≤2
Ripple Current Multipliers: Case Temperature
Ripple Current Multipliers: Case Temperature
65 °C 75 °C 85 °C
65 °C 75 °C 85 °C
0.75 0.56 0.27
3.00 2.60 1.00
Vibration: 10 Hz to 2 kHz, 0.06” pp max and 10 g, MIL-STD-202, Meth. 204
Vibration: 10 Hz to 2 kHz, 20 g, 3x2 Hours
Terminals : Cu wire with 60/40 SnPb plating
Terminals : Cu wire with Sn100 plating
Has more than 1000 ppm Pb in leads
100% ROHS
Export Classification: EAR99
Comparison MLP / Cubisic LP
Life time
Example 1 : 400V 330µF
MLP331M400EB0A Vs A712261
MLP :Io=2,1Amps (85°C, 120Hz) => Life = 4000hours
Cubisic LP :Io=2Amps (105°C, 100Hz) => Life(85°C 120Hz) = 30000hours
More than 7 times
life time !!
Export Classification: EAR99
Comparison MLP / Cubisic LP
Range: 10V
MLP : capa max=43000µF => 2.15J
Cubisic Lp : capa max=68000 => 3.40J
Range : 100V
MLP : capa max=2700µF => 13.5J
Cubisic Lp : capa max=3300 => 16.5J
Cubisic LP : from 22% to 50% more energy
Range : 50V
MLP : capa max=11000µF => 13.75J
Cubisic Lp : capa max=15000 => 18.75J
Export Classification: EAR99
Range : 350V
MLP : capa max=370µF => 22.66J
Cubisic Lp : capa max=470 => 28.8J
Low Working Temperature
All of the electrolyte is made in house at SIC-SAFCO.
Solvents used are mixed with ionic compounds to reach the lowest
freezing point. SIC-SAFCO is able today to offer electrolyte freezing at
lower than -60°C (-76°F) for each capacitor even with different rated
voltages from 10V to 630V.
This point is particularly important for airborne applications
outside of pressured areas, where the outside temperature is often 60°C. Capacitors with climatic category -40°C or -25°C can work at 60°C but the problem appears when the equipment is coming back to
ground level. Electrolyte can still contain frozen particles. These
frozen particles are weak points leading to possible voltage
breakdown.
SIC-SAFCO capacitors with climatic categories -55°C do not have
this weakness and can be used even with many repetitive quick
changes of altitude (Fighter Aircrafts).
Export Classification: EAR99
Capacitor Basics
• Capacitance C of a
capacitor : C = e • A / d
C = Capacitance
e = Dielectric constant of insulator
A = Surface Area
d = distance between plates
Export Classification: EAR99
Aluminum Basics
• Area A: is enlarged by
roughening the anode (~ 30
- 120 x)
• Distance d: oxide layer
very thin (~ 1.4 nm/V)
• Electrolyte / Electrode:
fluid second plate of the
capacitor (cathode) that
contacts all the roughened
anode surface area
Export Classification: EAR99
Contact to Electrolyte
Electrolyte
Spacer (paper)+Electrolyte
Electrolyte
Isolating layer ( AI2O3)
Anode (AI)
Aluminum Basics
Export Classification: EAR99
Aluminum Basics
1. Winding & Terminal Welding
Terminal
welding
2. Impregnating
Wound
section
can
paddle tab
Winding
cathode foil
paper
6. Taping
rubber
seal
electrolyte
Rubber mounted
paper
5. Post-forming
Post forming
100% testing
Export Classification: EAR99
Encasing
Low air
pressure
paddle tab
anode foil
3. Assembly
Insulated
capacitor
4. Assembly
insulating
sleeve
Sealed
capacitor
Aluminum Basics
Heat and DT
P
• Heat generated is
dissipated and
gives rise to a
temperature
difference
Rth
P
Export Classification: EAR99
Cth
Tamb
Aluminum Basics
Dissipation losses
Ohmic (metal = tabs & foils)
Ohmic (conductive fluid = electrolyte &
paper/electrolyte
Non-ohmic (dielectric = imperfect oxide )
Csurf
Relyte Rfoil
Rtunnel
Ctunnel
Export Classification: EAR99
Aluminum Basics
Nr. of tabs
1,2,.......
Radials v.s. ST
4 tab ST similar to 4 radial in parallel
Anode
Cap 1
Export Classification: EAR99
Cap 2
Cap 3
Cap 4
Aluminum Basics
• Standard cathode
• Extended cathode
– winding in paper
– thermal contact to
can via paper
– winding outside
paper
– thermal contact to
can via cathode
metal
Export Classification: EAR99
Shelf Life
-For UR ≤ 100V, storage time :…………………….. 5 years
- If storage temperature max 40°C…………………. 10 years
- For 100V < UR ≤ 350V storage time :…………….. 3 years
- For 350V < UR< 500V storage time :…………….. 1 year
- For UR ≥ 500V, storage time :…………………….. 6 months
Generally when these periods are overstepped, one hour at rated
voltage causes the decrease of leakage current under the specified
limits. Please refer to the curve on page 18 § 8.2 of our catalog.
Export Classification: EAR99
Market & Applications
INDUSTRIAL
MEDICAL
RAILWAY
DEFENCE
AVIONICS
Export Classification: EAR99
Industrial
MAIN CUSTOMERS : ALCATEL, SCHNEIDER, SOUDAX, ESAB, SMA, SOLAREDGE, ARO,
TECNA, KONE, OTIS, SEMIKRON, SIEMENS, ABB, OERLIKON, ALSTOM POWER,
CHLORIDE, EMERSON, CARRIER TRANSICOLD…
PROJECTS : UPS, WELDING MACHINE, WINDMILL, SOLAR, NUCLEAR, ROBOTIC,
WEAVING, CONVERTERS FOR A/C, AUTOMOTIVE, ELEVATOR, TELECOM…
APPLICATIONS :
FILTERING
- Power Electronics,
- Drive & Automation
CHARGE/DISCHARGE
- Discharge energy for welding (high voltage 360V to 550V)
PRODUCTS : All ranges (Felsic, Snapsic, CI FRS, Cubisic, Single ended, Axial)
Export Classification: EAR99
Railways
MAIN CUSTOMERS : ALSTOM, BOMBARDIER, SIEMENS TRANSPORTATION,
FAIVELEY, ANSALDO, SNCF – RATP, MBTA
PROJECTS : TGV, HIGH SPEED TRAIN, METRO, TRAMLINE…
APPLICATIONS FILTERING :
TRACTION
- Filtering between the overhead wires and the motor.
- Converters for Air conditioning
SIGNALISATION
-Trafic control
- Security Systems
PRODUCTS :
Traction : FELSIC range depending on r.m.s current and life expectancy
Signalisation : RADIAL & AXIAL range
Export Classification: EAR99
Medical
MAIN CUSTOMERS : GENERAL ELECTRIC HEALTHCARE, SIEMENS MEDICAL,
TROPHY…
PROJECTS : MOBILE X-RAY, SCANNER, DENTAL
APPLICATIONS CHARGE/DISCHARGE :
- Production of the discharge energy needed for the X-Ray
PRODUCTS :
- FELSIC 305V, 360V, 410V & 460V
- SNAP 4P
Export Classification: EAR99
Defense
MAIN CUSTOMERS : EADS, BAE SYSTEMS, THALES, HYUNDAI…
PROJECTS : TANKS TURRET, GUIDED MISSILE, MARINE, RADAR
APPLICATIONS CHARGE/DISCHARGE & FILTERING :
- Extra energy needed for tank turret moving
- Control Device for missile
- Converters for filtering
PRODUCTS :
- FELSIC range high capacitance values,
- AXIAL type with severe vibration resistance (20g and more)
- SNAPSIC & CUBISIC
Export Classification: EAR99
Avionics
MAIN CUSTOMERS : EADS, DASSAULT, AIRBUS, EUROCOPTER, ATR, SAFRAN
PROJECTS : Civil & Military Aircraft (Rafale, Eurofighter, A300…A380)
APPLICATIONS :
FILTERING
- Air conditioning, Control Device, radar, Safety Systems
CHARGE/DISCHARGE
- Aircraft lighting, landing strip lighting
PRODUCTS :Diameter 36 Felsic range, axial type, CI FRS, Cubisic & LP
Export Classification: EAR99
Info for Design-In’s
1.
2.
3.
4.
5.
6.
7.
Export Classification: EAR99
Customer Name and Location(s)
Industry Segment
Application / Project Name at Customer
Customers Contact Person(s)
Potential per Year, related to Application
Start of Production (year and quarter)
Competitors, if possible
Info for Design-In’s
“ I want a vehicle, blue! Can you offer? “
OR
OR
… comparable to: Capacitance and Voltage (e.g. 100uF /
35V)
OR
Radial
OR
SMD
Axial
? ? So, what do you want ? ?
Export Classification: EAR99
Useful Life Time
Export Classification: EAR99
Checklist
Capacitance and Voltage
Style (Snap-In, Radial, Screw Terminal or Axial)
Max. Dimensions
Temperature (85°C, 105°C or 125°C)
Ripple Current (incl. Ambient Temperature and Frequency)
Impedance and / or ESR (incl. Ambient Temperature and Frequency)
Life Time Requirement
Lead Pitch and Form
Tolerance on Capacitance Value
Export Classification: EAR99
www.dearbornelectronics.com
1221 North US Highway 17-92
Longwood, FL 32750
Phone: (407) 695-6562