Transcript Eastar HK Ltd

Eastar (H.K.) Ltd.
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New Plant
• The new plant is located in new industrial site of ChaShan
• The total land area is over 30,000 m2
– Factory area is 21,000 m2, fully central air-conditioned
– Dormitory area over 11,000 m2
• Dormitory provision for married staff
• Environmental design
– Constructional area < 40%
– Green and leisure area > 60%
• Dormitory designs make full use of sunlight for lighting
• Full compliance to updated fire & environmental
regulations in China, energy saving, all drink water
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purified, buffet style for workers
Introduction
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Headquarter in Hong Kong
Factory in DongGuan, China
Rep in USA, Canada, Europe
Fully integrated manufacturing Setup
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life safety products
power supplies
PCB assemblies
wire-wound components
• Associated companies
– Sheet metals
– Plastic parts
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History
Established in Hong Kong
1989
First factory set up in ShenZhen
1989
Moved to ChaShan, DongGuan
1992
JV metal shop setup in DongGuan
1995
RoHS production
Moved into an integrated new factory building
2005
Aug, 2005
• Located in ChaShan with Size Doubled
• Existing factory is still maintained
In-plant plastic injection molding
2006
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Product Development
Low frequency magnetic products
High frequency magnetic products
1989
1990
Manufacturing of safety alarm products
Manufacturing of PTH PCBA for Fire Alarm
Manufacturing of SMT PCBA for Fire Alarm
1992
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1996
Manufacturing of Power Supplies and Box Build
1999
RoHS production
Capability of handling 2 m height metal cabinet using
Amada CNC Fabricator
2005
2006
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Organization Chart
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Current products
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Transformers & inductors
Solenoids & other wire-wound components
SMT/PTH PCB assemblies
Electronic system assemblies
Power supplies & Power converters
Life & security products
Clocks (e.g. Synchronized Clocks)
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Capability
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Transformers up to 6kVA (115kVA under development)
Planar transformers up to 3kVA
Power supplies up to 4kW
Power converters up to 1000W
SMT assemblies down to 0402 chips
Life & security products per IPC 610 Class 3
requirements
High temperature burn-in
HP3065/3070 testing with in-house programming &
fixtures
Dedicated functional tester design & build
Dedicated semi-automatic production tools
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Capacity
• Currently employing over 900 employees
• Current factory space is over 30k m2
• Daily production
– Over 50k units of wire-wound components
– Over 1 million tacts for SMT PCBA & system
• Capacity utilization is about 60%
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Mission
To Achieve & Maintain Excellence in
All Products
100 % Customer Satisfaction
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Safety & Certification
• 1st UL recognized products approval in 1992
• UL insulation system, Class B, Class F &
Class H approval since 1994
• ISO-9002 (1994 version) certification since
1997, updated to ISO-9001 (2000 version)
• TUV product and factory certification
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Quality Performance
• Quality system ISO 9001:2000 Certified
• Quality requirement is IPC 610 Class 3
• Mil-Std-2000 training programs for Engineers,
Inspectors & Operators
(Standards for Soldered Electrical and Electronic
Assemblies)
• Quality Mission – “Do It Right at the First
Time”
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Major Equipment
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5 Juki SMT Machines (KE750, KE2020M,KE2050M)
2 Sony Cellular Mounters SI-EI100
12 HP 3065 & 2 HP 3070 test systems
Environmental chambers
Hot air reflow soldering system
Dual wave soldering system
Vacuum impregnation system
Conformal coating line
Over-spraying painting line
Benson ultrasonic welders
Burn-in rooms
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Major Customers
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Our Next Step
X-Ray Inspection System for BGA
Aug-2007
BGA Rework Capability
Aug-2007
JV Metal Shop : in-house powder coating
Early2008
Electro-plating measurement capability
July 2007
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Thank you !
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