Transcript Document
Lunar Lander Vehicle Design Overview Wayne Lee Lunar Lander Industry Day 13 December 2007 Vehicle Architecture Airlock Three Primary Elements – Ascent Module – – Descent Module Descent module • Provides propulsion for LOI and powered descent • Provides power during lunar transit, descent, and surface operations • Serves as platform for lunar landing and liftoff of ascent module Ascent module • Provides propulsion for ascent from lunar surface after surface mission • Provides habitable volume for four during descent, surface, and ascent operations • Contains cockpit and majority of avionics Airlock • Accommodates two astronauts per ingress/egress cycle • Connected to ascent module via short tunnel • Remains with descent module on lunar surface after ascent module liftoff 2 Key Preliminary Specifications Number of Crew up to 4 Sortie Mission Duration 14 days LEO (unoccupied) 4 days trans-lunar coast 1 day LLO 7 days surface 7 hours ascent (including disposal) Total Mass at Lift-off 45,000 to 53,600 kg Total Propellant Mass 26,652 kg (sortie) Height of Vehicle Stack 10.52 m, legs uncrushed Height of DM Deck Above Surface 6.97 m, legs uncrushed Maximum Diameter of Vehicle 7.5 m, legs stowed Diameter of Landed Footprint 14.53 m, legs deployed Descent Propulsion LOX/LH2 Main, MMH/NTO RCS Ascent Propulsion MMH/NTO Main and RCS Total V Capability ~2960 m/s 3 Configuration Variants Vehicle will be configurable as three different variants – Sortie variant • Utilized for surface missions up to seven days where crew will use ascent module as living quarters and a base of operations for EVAs • Employs all major elements -- descent module, ascent module, airlock – Outpost variant • Utilized for surface missions up to 210 days where crew will work out of a lunar base • Configured similar to sortie variant, but without airlock; crew will depressurize ascent module upon landing and head directly for outpost • Keep-alive power assumed to be provided by outpost – Cargo variant • Utilized to deliver large, presumably outpost modules to the surface • No ascent module or crew; cargo will sit on upper deck of descent module • Vehicle components normally resident in ascent module will be attached to upper deck of descent module 4 Configuration Variants Sortie Variant Outpost Variant Cargo Variant 45,000 kg 45,000 kg 53,600 kg Descent Module Ascent Module Airlock Descent Module Ascent Module Descent Module Cargo on Upper Deck 5 Configuration Commonality Design paradigm is to maximize commonality across variants – Descent module structure optimized to deliver maximum amount of payload mounted to the deck in cargo mode, but use same structure for all three – Descent propulsion is identical for all three with exception of propellant load • Launch mass allocation of 45,000 kg for sortie and outpost variants increased to 53,600 kg for cargo mission due to benefit of Ares V not needing to accelerate Orion vehicle through TLI burn • Tanks sized for propellant volume needed for 53,600 kg cargo mission, but only filled to level needed to support sortie and outpost variant mass – Ascent module structure and propulsion is identical for sortie and outpost variants – Other subsystems are identical in concept for all three variants • Choice of components and sizing are the same for all three variants • Minor variations in schematics and physical layout to account for mission-specific details 6 Mass Distribution Comparison of Variants Sortie Mission Lander Outpost Mission Lander Uncrewed Cargo Mission Lander Avionics Avionics Avionics Power Power Power Mass Available for Payload Mass Available for Payload Structures and Mechanisms Structures and Mechanisms Structures and Mechanisms Manager's Reserve Propulsion Thermal Control Propulsion Manager's Reserve Life Support Other Non-Propellant Fluids Propulsion Thermal Control Mass Available for Payload Life Support Thermal Control Life Support Other Other Non-Propellant Fluids Non-Propellant Fluids Manager's Reserve Propellant Propellant Propellant Dry Mass 9,522.1 kg Dry Mass 8,971.9 kg Dry Mass 6,901.2 kg Non-Propellants and Other 2,568.7 kg Non-Propellants and Other 2,287.5 kg Non-Propellants and Other 1,351.0 kg Propellant 26,651.7 kg Propellant 26,780.0 kg Propellant Manager's Reserve 2,856.6 kg Manager's Reserve 2,691.6 kg Manager's Reserve Mass Available for Payload 3,400.9 kg Mass Available for Payload 4,269.0 kg Mass Available for Payload Total Vehicle 45,000 kg Total Vehicle 45,000 kg Total Vehicle 26,319.3 kg 2,070.4 kg 16,958.1 kg 53,600 kg 7 Structures Summary Descent Module Structure – Cruciform truss configuration, four landing legs (stowed at launch) – Aluminum construction – Current mass w/o growth 2110 kg Ascent Module Airlock Ascent Module Structure – Cylindrical-shaped pressure vessel – Composite construction – Current mass w/o growth 625 kg Landing Leg Airlock Structure – Cylindrical-shaped pressure vessel – Aluminum construction – Current mass w/o growth 312 kg Launch Vehicle Adaptor (EDS) 8 Descent Module Configuration Cruciform Primary Structure LH2 Tanks (4) LOX Tanks (4) Upper LH2 Support Struts (32) (tension rods) Lower LH2 Support Struts (16) (stabilizers) Lower LOX Tank Support Cones (4) 9 Ascent Module Configuration Docking Window Frame (2) LIDS Docking Adaptor (previous version shown) Top Flange (4) Front Window Frame (2) MMH Tank (2) Tank Structure (24 struts) NTO Tank (2) Lower Interface Beam Separation System (Marmon Band) AM/DM Adapter Engine 10 Airlock Configuration Pressure Shell Skin EVA Hatch Frame AM / Airlock Tunnel Frame EVA Hatch Window EVA Hatch AM / Airlock Tunnel Bottom Flange (4) Truss Structure Strut (8) 11 Propulsion Summary Ascent Module Propulsion Thrusters (position TBD) – Single MMH/NTO main engine, 24,465 N (5,500 lbf) thrust – 16 MMH/NTO RCS thrusters – 2 MMH, 2 NTO tanks shared between main and thrusters NTO Tank – Current dry mass w/o growth 666 kg Helium Tank Descent Module Propulsion – Single LOX/LH2 main, 82787 N (18,627 lbf) thrust, restart capability, 3.3:1 throttle ratio – 4 LOX, 4 LH2 tanks – 16 MMH/NTO RCS thrusters – Current dry mass w/o growth 2510 kg MMH Tank Ascent Main Engine LH2 Tank LOX Tank Descent Main Engine 12 DM Main Propulsion Schematic GHe GHe s Pneumatics/Purge P GHe GHe GHe Fill/Vent Press/Pre-press VR Power System Interface Pneumatic Valve Pneumatic Vent/Relief Valve Relief Valve s Solenoid Valve Check Valve s s s s Pressure Regulator Filter TVS LOX Vent Thermodynamic Vent System Diffuser LH2 P s s s s Vent LOX Fill/Drain LH2-2 LH2-3 LH2-4 LOX-4 TIVOx4-P TIVOx4 TVCA-1a TVCA-1b Engine #1 TIVF4-P TIVF4 TVS TIVOx3-P TIVOx3 P TIVF3 TVS TIVOx2-P TIVOx2 P TIVF2 TVS TIVF3-P P TIVF1 TVS TIVF2-P P TVS TIVF1-P P P TVS P P TVS TIVOx1-P TIVOx1 LOX-3 s LOX-2 s LOX-1 s LH2-1 P s TVS LH2 Fill/Drain 13 Ascent Propulsion Schematic Function: Service Hand Valve, High Pressure Latching Valve, Regulator, Check Valve, Filter, Low Pressure Latching Valve, Solenoid Valve Burst Disk/ Relief Valve Heater Pressure Sensor Temperature Sensor tHe1 Fluids: Helium Nitrogen Tetroxide (NTO) Monomeythhydrazine (MMH) HV HP Rg CV F LV S RV Ht P T He Ox Fu tHe1 GHe GHe tHe2 tHe2 GHe GHe pHe1 HVHe01 HPHe1 FHe1 RgHe1 FHe5 FHe6 HVOx1 HVFu01 Thruster 5,6,7,8 Thruster 1,2,3,4 CVHe2 CVHe1 LVFu1 LVOx1 RVFu1 S S S S t13 t12 S t11 t14 pp1 S S S t10 t9 pp2 t16 t15 t5 p3 t6 p4 HVFu4 HVOx4 RVOx2 tp1 tp5 tp3 MMH tp2 t3 MMH tp7 NTO NTO tp6 tp4 tp8 t4 HVFu2 RCS Thruster Quads HVOx2 LVFu2 LVOx2 FFu1 p5 t7 HVOx5 FOx1 p1 t1 p2 t2 HVFu5 t8 t18 t17 S S S p6 t20 t19 S t21 S S t24 t23 t22 S S HVOx3 HVFu3 S S S S S S S S Ascent Engine Thruster 9,10,11,12 Thruster 13, 14, 15, 16 14 Power Summary Descent Module – PEM fuel cell, 5.5 kW peak production – Provides AM and DM power for LLO, surface operations • Orion provides 1.5 kW when docked – Propulsion residuals provide reactants for surface operations – Current inert mass w/o growth 148 kg (sortie) Ascent Module and Airlock – Single primary battery, LiSO2 chemistry, 14.2 kW-hr capacity – Current mass w/o growth 139 kg Bus – 28 V unregulated bus 15 Thermal Summary Ascent Module and Airlock Sublimator (attached to AM) Inner loop with coldplates and sublimator Current inert mass w/o growth 208 kg Descent Module – – Outer loop utilizes radiators for heat rejection SOFI insulation on propellant tanks, silverized teflon and MLI on structure p T sublimator – External Volume coldplate (1 ext.) dedicated radiator (2) coldplate (9 int.) LCG H/X Suitloop H/X Cabin H/X 20% PG 80% water p reg T FC gas feed pump HX coldplate (8 ext.) p T Ascent Module FM T pump T Current inert mass w/o growth 974 kg (sortie), 990 kg (cargo) fuel cell p HFC-245fa T T pyro Airlock Accum. – FM MLI and black Kapton insulation on structure Regen. H/X – coldplate (1 int.) heaters Inter-Loop H/X Heat transferred to outer loop for rejection during cruise, LLO, surface Accum. – Radiator (another on other side) FW tank – radiator radiator T 16 Life Support Summary Atmosphere – Between 57 and 83 kPa – Cabin loop provides for heat removal – Suit loop provides for CO2, moisture, heat removal from suit umbilicals – Suit loop also removes CO2 from cabin air via amine swing beds Ascent Module Components Airlock Components Water – Internal tank holds one day of potable water with silver ion biocide – External tank accumulates water from fuel cells for internal tank, EVA recharge, and thermal Waste – Collection and disposal provided Current mass w/o growth 212 kg (sortie) 17 C&DH Design Status Project strategy regarding C&DH has been not to instantiate a baseline design using available components – Over 10+ years to go until first flight – Relatively rapid progress in evolution of electronics may render today’s design obsolete Baseline C&DH architecture is currently under study by a multi-NASAcenter team with the following objectives – Determine functional properties of architectures that have favorable characteristics relative to Lander performance requirements – Develop candidate architectural concepts that satisfy the desired characteristics, but are expandable and extensible – Identify technology and/or component families suitable for use in populating the architecture – Develop a functional/mass equivalent design placeholder using existing parts, if available 18 GN&C Summary Lidar and Camera Sensor Suite – Star tracker and MIMU data for propagation of attitude and position for all phases of flight – Pulsed Doppler radar provides altitude and velocity during landing – Lidar provides range and bearing to Orion during rendezvous – Rendezvous camera used during terminal approach prior to docking (top front of AM) MIMU (inside AM) Star Tracker DM RCS Thruster Pod Control Suite – 16 thrusters on DM allows for attitude control during cruise, LLO, descent – DM main engine gimbals by 6° to keep thrust aligned with c.g. – 16 thrusters on AM allows for attitude control and main engine thrust vector pointing during ascent Radar Electronics (inside DM) Radar Antennas (not shown, mounted on lower edge of DM) 19 Telecom Summary Primary Radio SSPA (top face of AM) – S-band transponder for link with Orion and Earth – SSPA with 40 W output power – 2 ISS-heritage low-gain antennas with 120° field of view Link Performance – 80 kbps to 18-m Earth network, 190 kbps to 34-m network – 2.3 Mbps to Orion at 100 km range – Significant fraction of data volume in minimal functional design occupied by overhead (headers, IP, etc.) Low-Gain Primary Antennas EVA Radio – 802.16 transceiver currently in development 20 Summary Vehicle design shown today is from the first design cycle (LDAC-1) – Minimum functional design; not intended for flight – Design basis was the design reference mission as opposed to a detailed requirements set Implementation choices should not be considered frozen with the exception of a few key architectural features – 4 crew, descent propellant, inclusion of an airlock, use of LIDS docking adaptor for Orion Forward work for FY08 – Evaluate upgrades for safety and reliability – Evaluate upgrades for lunar global access and enhanced functionality – Mature preliminary design and develop requirement sets and specifications – Evaluate technologies for mass reduction 21