Transcript Aucun titre de diapositive - CO

New Implementation of CAPE-OPEN Thermo 1.1
in ProSim’s Software
Olivier Baudouin, Stéphane Dechelotte, Alain Vacher
#476 – Experiences with CAPE-OPEN Interfaces
2008 AIChE Annual Meeting: Philadelphia, PA
Outline
Simulis® Thermodynamics Overview
ProSimPlus® Overview
ProSim’s Software and CAPE-OPEN: Main Milestones
ProSim’s Software and CAPE-OPEN: Demos
Demo 1a: Unit Socket (using Thermo 1.0)
Demo 1b: Unit Socket (using Thermo 1.1)
Demo 2: Simulis® Thermodynamics as a Bridge
Conclusion
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Simulis® Thermodynamics
Software component
ProSimPlus, ProPhyPlus 2…
for computing
thermodynamic
properties and phase
equilibria on pure
Simulis®®
Simulis
Thermodynamics
Thermodynamics
substances
or mixtures
Derivatives of the
properties wrt
temperature, pressure,
composition
in Microsoft® Excel,
MATLAB® or any
application
Transport properties
(Cp, µ, λ, σ…)
Compressibility properties
(Z, Cp/Cv…)
Thermodynamic properties
(H, S, U…)
Non ideal properties
(γ, Φ)
Native library
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A wide set of thermodynamic models
Equations of State
Soave-Redlich-Kwong (SRK)
Peng-Robinson (PR)
Predictive Peng Robinson 78 (PPR78)
Lee-Kesler-Plöcker (LKP)
Benedict-Webb-Rubin modified Starling (BWRS)
Nakamura
etc…
Activity coefficients models
NRTL
UNIQUAC
UNIFACs
Wilson
etc…
 The various available methods have been
selected to cover a wide field of applications:
oil & gas, fine chemicals, etc…
Combined approach models (EoS/GE)
MHV2
MHV1
PSRK
etc…
Specific systems
Pure Water (NBS/NRC steam tables - IAPS,1984)
Chao-Seader, Grayson-Streed
Sour-Water
Carboxylic acids
Formaldehyde
etc…
Electrolytes
Edwards
UNIQUAC electrolyte
ULPDHS
Amines and acid gases
etc…
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
An interactive calculation service
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
An interactive calculation service
Graphical display of properties on temperature, pressure or
composition ranges
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
An interactive calculation service
Graphical display of properties on temperature, pressure or
composition ranges
Generation and export of property tables (PSF files to HTFS,
PVT files to OLGA…)
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
An interactive calculation service
Graphical display of properties on temperature, pressure or
composition ranges
Generation and export of property tables (PDS files to HTFS,
PVT files to OLGA…)
Calculation of petroleum fractions properties
Results of ASTM D86
distillation
D 2887
Simulated distillation
ASTM D86 corrected
Simulation results
ASTM D1160
at low pressure
ASTM D1160
at 760 mmHg
TBP
at 760 mmHg
Set of components,
weight composition
TBP
at 10 mmHg
Properties
estimation
ASTM D1160
at 10 mmHg
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
A full set of services available
Data regression of pure components experimental properties
An interactive calculation service
Graphical display of properties on temperature, pressure or
composition ranges
Generation and export of property tables (PDS files to HTFS,
PVT files to OLGA…)
Calculation of petroleum fractions properties
Management of UNIFACs versions
Estimation of pure component properties
Unit conversions management tool
etc…
 Provide user with quite all tools
required for thermodynamics analysis
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Simulis® Thermodynamics
« Client » applications
ProSimPlus, ProPhy Plus…
P.M.E. CAPE-OPEN
(Aspen Plus, Hysys, ProII…)
MATLAB®
Toolbox
MATLAB
Plug
CAPE-OPEN
…"know-how"
Microsoft® Excel
Microsoft
Excel
Add-In
Thermodynamic expert
A.P.I.
(C++, VB…)
Simulis®
Thermodynamics
Expert Mode
VBScript
DLL)
"Socket"
CAPE-OPEN
Specific
library
"Socket"
RefProp
Simple and standardized development framework
Integrate know-how (new one or existing one)
•Standardized integration structure (entry point, user parameters)
•Validated development framework for integration and exploitation
Calculation kernel
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Simulis® Thermodynamics
« Client » applications
ProSimPlus, ProPhy Plus…
P.M.E. CAPE-OPEN
(Aspen Plus, Hysys, ProII…)
MATLAB®
Toolbox
MATLAB
Plug
CAPE-OPEN
…"know-how"
Microsoft® Excel
Microsoft
Excel
Add-In
Thermodynamic expert
A.P.I.
(C++, VB…)
Simulis®
Thermodynamics
Expert Mode
VBScript
DLL)
"Socket"
CAPE-OPEN
Property Packages
(Multiflash, PPDS…)
Specific
library
…"know-how"
"Socket"
RefProp
RefProp
Calculation kernel
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Simulis® Thermodynamics
« Client » applications
+ Export services:
PSF (Aspen TASC)
PVTSim (OLGA) …
ProSimPlus, ProPhy Plus…
P.M.E. CAPE-OPEN
(Aspen Plus, Hysys, ProII…)
MATLAB®
Toolbox
MATLAB
Plug
CAPE-OPEN
…"know-how"
Microsoft® Excel
Microsoft
Excel
Add-In
Thermodynamic expert
A.P.I.
(C++, VB…)
Simulis®
Thermodynamics
Expert Mode
VBScript
DLL)
"Socket"
CAPE-OPEN
Property Packages
(Multiflash, PPDS…)
Specific
library
…"know-how"
"Socket"
RefProp
RefProp
Calculation kernel
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Steady State Simulation & Optimization
Process engineering software
Rigorous mass and energy balance
Wide range of industrial steady state processes
Unit
Operation
Unit
Models
Operation
Models
Chemical
Reactions
Chemical
Reactions
Simulis®
Thermodynamics
Instantaneous
Equilibrated
Kinetic controlled
Complex
Highly non ideal mixtures
Numerical
Tools
Numerous recycle loops
Plug Flow Reactors
Windows
standards
Very
large
flowsheets
Plate
Fin Heat
Exchangers
Continuous Stirred Tanks Reactors
Very intuitive
use adapted to each unit operation
Numerical
methods
Reactive
distillation
Ergonomics
so as to propose
solutions asDistillation
simple andcolumns…
intuitive as possible
Analytical
derivatives
widely
used
Rate
Based
Multistage
Separators
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Steady State Simulation & Optimization
ProSim
Date :
EQUIPMENT DATA SHEET
Rev.
Prepared by :
INTERNALS DATA SHEET
1 Vessel number :
T1
2 Service :
3 Column designed with 15 theorical trays.
4 Description of operation :
5 Tray location
Cyclohexane Plant
3
4 BOTTOM = 14
TOP= 2
6 VAPOR TO TRAY
7 Temperature °C
8 Pressure b abs
9 Density kg/m3
10 Molecular weight g/mole
11 Rate kg/hr
12 Rate m3/h
177,51
15,86
27,32
57,00
1720,62
62,98
180,45
15,89
28,56
59,26
1943,21
68,04
181,07
15,91
28,84
59,69
1989,19
68,98
211,24
16,18
45,57
84,16
28551,17
626,48
160,82
0,15
618,33
8,57
1638,38
2,65
177,51
0,14
598,52
7,18
1860,96
3,11
180,45
0,13
594,95
6,94
1906,95
3,21
211,13
0,11
557,06
4,62
59349,53
106,54
13 LIQUID FROM TRAY
Aspen TASC (PSF file)
14 Temperature °C
15 Viscosity CP
16 Density kg/m3
17 Surface tension Dynes/cm
18 Rate kg/hr
19 Rate m3/hr @ Temp.
20 Foaming tendency
21
INTERNALS
*
*
*
*
*
xxx / *
22
23 Column I.D. inches
24 Packet Height, ft.
25 Internals type & size
26 Surface area m2/m3 (Packing only)
27 Minimum Wetting Rate m3/h/m2
28 Pressure drop Allow./calc. Bar
29 Approximate dry bulk density
*
Packing factor
*
30 DESIGN CONDITIONS
31 Capacity :
mini 60% of nominal flow rate
maxi 120% of nominal flow rate
maxi capacity shall be at 80% of flooding point ( * )
33 Total pressure drop Allow./ calc. bar : xxx / *
34 Design Temperature °C :
Design pressure bar :
32
35
36 INTERNALS
37 Demister
OLGA (PVT file)
38 Distributor
39 Liquid redistributor
40 Feed device
41 Packing support Plate
42 Liquid Redistributor
Type:
Type:
Type:
Type:
Type:
Type:
*
*
*
*
*
Tray No. 2
Top of bed
Tray No. xxx
Tray No. xxx
43
44 MATERIALS
45 Packing material : xxxxx
Corrosion Allowance, mm. : 0
Corrosion Allowance, in. : 0
46 Internals material : xxxxxxx
47 Packing & internals weight kg :
*
48
49 REMARKS / NOTES
50 ( * ) indicates data to be provided / confirmed by vendor if necessary
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Outline
Simulis® Thermodynamics Overview
ProSimPlus® Overview
ProSim’s Software and CAPE-OPEN: Main Milestones
ProSim’s Software and CAPE-OPEN: Demos
Demo 1a: Unit Socket (using Thermo 1.0)
Demo 1b: Unit Socket (using Thermo 1.1)
Demo 2: Simulis® Thermodynamics as a Bridge
Conclusion
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Main milestones: Simulis® Thermodynamics
March 2005
 First commercial release 1.0
Thermodynamic Plug & Socket CAPE-OPEN 1.0
February 2006
 Handling of a 2nd liquid phase
Extension of CAPE-OPEN specifications 1.0
March 2008
 Release 1.3
Thermodynamic Plug & Socket CAPE-OPEN 1.1
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Main milestones: ProSimPlus®
August 2006
 ProSimPlus® 2.x release
Simulis® Thermodynamics integration
Thermodynamic Plug & Socket CAPE-OPEN 1.0
October 2006
 Unit Socket CAPE-OPEN 1.0
U.O. compliant with CAPE-OPEN Thermodynamic 1.0
Information Object: a CAPE-OPEN real parameter
April 2008
 Unit Socket CAPE-OPEN 1.0
U.O. compliant with CAPE-OPEN Thermodynamic 1.1
Thermodynamic Plug & Socket CAPE-OPEN 1.1
November 2008
 ProSimPlus® 3.x release
Information Object: a CAPE-OPEN collection of CAPE-OPEN parameters
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Outline
Simulis® Thermodynamics Overview
ProSimPlus® Overview
ProSim’s Software and CAPE-OPEN: Main Milestones
ProSim’s Software and CAPE-OPEN: Demos
Demo 1a: Unit Socket (using Thermo 1.0)
Demo 1b: Unit Socket (using Thermo 1.1)
Demo 2: Simulis® Thermodynamics as a Bridge
Conclusion
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Demo 1a - Unit Socket (using Thermo 1.0)
Simulis® Thermodynamics
ProSimPlus®
TP VL flash an C1/C2 mixture
• an external thermodynamic package: RefProp
• external CO compliant flash UO: CousCous (COCO)
other ports
(information & energy)
input material ports
Material Objects 1.0
output material ports
CAPE-OPEN
Unit Operation 1.0
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Demo 1b - Unit Socket (using Thermo 1.1)
Simulis® Thermodynamics
ProSimPlus®
Same simple example as previous one
• Thermodynamic CAPE-OPEN standards 1.1
other ports
(information & energy)
input material ports
Material Objects 1.1
output material ports
CAPE-OPEN
Unit Operation 1.0
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Simulis® Thermodynamics
ProSimPlus®
Demo 2 - Simulis® Thermodynamics as a
bridge
CAPE-OPEN
Thermo
Property Package
Version 1.0
other ports
(information & energy)
input material ports
Material Objects 1.1
output material ports
CAPE-OPEN
Unit Operation 1.0
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
CAPE-OPEN Thermo 1.1: tests performed
Tests have been successfully performed (with help of CO-
LaN) with all the software implementing this new
standard:
COCO COFE (Socket)
COCO TEA (Plug)
VMG Thermo (Plug & Socket)
Multiflash (Plug)
COMSOL (Socket)
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
Concluding remarks
Simulis® thermodynamics is a comprehensive tool
full set of property models and services
extended databases and robust flash algorithms
… and a framework to welcome existing thermodynamic models or
to develop new ones in view to use them in other applications
…implementing CAPE-OPEN standards 1.0 and 1.1 (plug & socket)
…allowing seamless integration in many codes
All the services available in Simulis® Thermodynamics become available in the
embedding application
Any application embedding Simulis® Thermodynamics automatically inherits
from its CAPE-OPEN standard compliance
ProSimPlus is CAPE-OPEN compliant 1.0 for unit operation and 1.0
and 1.1 for thermodynamics thanks to Simulis® Thermodynamics
integration
www.prosim.net
CAPE-OPEN Thermo 1.1 in ProSim’s Software – 2008 AIChE annual meeting - Philadelphia – November
16-21, 2008
New Implementation of CAPE-OPEN Thermo 1.1
in ProSim’s Software
Olivier Baudouin, Stéphane Dechelotte, Alain Vacher
#476 – Experiences with CAPE-OPEN Interfaces
2008 AIChE Annual Meeting: Philadelphia, PA