Transcript Materials (waste) recycling technology

Tires Recycling
Technology
Manufacture of rubber and metal powders
Dr. Aleksandras Chepulis, the academician of
International Academy of ecology, man and nature
protection sciences.
+(370)-(37)-209-390 Mob. +(370)-652-452-67. [email protected]
– chepulis2
www.chepulistech.3dn.ru
2008
or Skype name
Overview
Used Tires Problem (1 – 6)
Technology (7-13)
Final Disintegration Products (14-18)
THE CLEARING WATER AREAS FROM PETROLEUM PRODUCTS WITH
APPLICATION OF CHEPULIS` POWDER (19)
Variants of a raw rubber.(CHEPULIS` TECHNOLOGY). (20-28)
Situational Analyzes
Global Problem.
The quantity of Post Consumer tyres much
more exceeds quantity of
the advanced tyres.
NOW TECHNOLOGIES FOR
FULL RECYCLING (ETRA) ARE
NECESSARY.
Figure 1 Post - Consumer tyre
TENDENCIES
OF APPLICATION OF USED TYRES
On data ETRA
in 1992-2005 the application of the used tyres has
sharply increased in the field of creation of new
materials from the advanced tyres .
Processing of tyres has grown in 6 times.
The market of products of processing extends.
Burning of tyres has grown only in 2 times. Now burning is forbidden.
The landfill of tyres has decreased in 6 times. Ecologically harmfully.
TIRES RECYCLING IN THE WORLD
From the advanced tyres in the world are only 11 %
of the powders (up to 0,5mm) allowing in the best
way to utilize tyres in useful materials.
QUALITY OF RECYCLING OF USED TYRES
by Chepulis` method
From the tyres advanced by
Chepulis` method
are
100 % of the powders
(up to 0,5 mm)сommodity product for
creation of new products
The raw rubber mix - important problem
3
1
I
THE MIX OF STANDARD RAW RUBBER
DIFFERENT NATURAL AND SYNTHETIC RUBBER
BLACK CARBON AND TECHNICAL ADDITIVES
The market dictates the tendency to replacement of
these expensive and scarce components on the
cheap powder received from post-consumer tyres.
The important problem (for example, for Michelin)– to
find an opportunity to add these powders in new
tyre without loss of quality.
2
Chepulis` Materials Recycling Technology
Patents: method of recycling, construction of
equipment, rubber crumbs usage as adsorbent;
Method: A product with unique physical and chemical
properties (either according to size or particle topology)
could be created by using shock wave matter
disintegration method with ultrasonic frequency impact
on matter.
ECOLOGY: All materials are completely processed in a
commodity product in the closed cycle (process has no
waste products).
Possible application for universal technology
Used Rubber Tires
Toxic Medical Waste
Waster of Domestic and Other Electric Appliance
Large Quantities of Domestic Waste
Scrap Metal
Used Vehicles
Organic Waste
Wood Waste
Used Paper Money
Tire Recycling Line
Capacity – up to 3 t/h or up to 10 t/h
Energy usage 30 kWh/t (all line 140 kWh/t )
Production space – 200 m2
Warehouses – 300 - 500 m2
Employees – from 10 up to 20
Previous development
2001 - complex
for “Rubber Tek” Ltd.
St. Petersburg
(Russia)
Capacity up to 3t/h
TYRES RECYCLING LINE
we offer manufacturing to order or partnership
Tires Recycling Line
(The author and owner of the Technology – Dr.Aleksandras Chepulis)
Air flow
Separators
Universal
feeding
module
Disintegrator
30%
Metal
Dust
58%
Rubber
POWDER
12%
Suspension
Final product
Rubber POWDER – ~58%

Separately ~ 1050 mesh. Agglomerated ~ 200mesh (diameter
up to 0.5 mm).

Unique component for rubber products (for raw rubber).

Adsorbent for oil collection

Rubber powder after Chepulis` line have properties of
regenerate.

Raw material for nanotechnology

Market price 200mesh 900 -> 3 500 EUR per ton
Final products
Metal Dusts - ~ 30%

Diameter up to 0.1 mm

Product for the powder metallurgy. Market up to
2000,- EUR per ton
Final products
Suspension - ~12%

Very small particles (e.g. fullerene) diffused in
water

Component for paint
VARIANTS OF A RAW RUBBER.
(CHEPULIS` TECHNOLOGY).
THE HISTORY OF CREATION
OF A RUBBER POWDER
DETERMINES ITS PHYSICAL
AND CHEMICAL
PROPERTIES.
CHEPULIS` RUBBER
POWDER HAS UNIQUE
PROPERTIES.
THERE ARE MANY
VARIANTS OF THE
CREATIONS OF A RAW
RUBBER WITH THIS
POWDER.
Model with a dense core and cluster agglomeration particles fringe.
The data are confirmed with researches and certificates State Unitary Enterprise
NIISK im. akad. S.V.Lebedeva, Russia ( Dr. S.K.Kurland). www.fgupniisk.ru
THE CLEARING WATER AREAS FROM
PETROLEUM PRODUCTS WITH APPLICATION
OF CHEPULIS` POWDER
THERE IS THE WASTE
PRODUCT - THE MIX
AFTER CLEARING
WATER AREAS FROM
PETROLEUM
PRODUCTS WITH
APPLICATION OF
CHEPULIS` POWDER.
THE WASTE PRODUCT
CONSIST OF:
CHEPULIS` POWDER –
1 PART.
PETROLEUM
PRODUCTS – MORE
THAN 10 PARTS .
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED
RUBBER IN RAW RUBBER FOR NEW TYRES
I
3
1
2
II
I.The standard raw rubber (market cost of rubber may be 2800 eur/t)
II. The raw rubber with Chepulis` powder - 30%
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED
RUBBER IN RAW RUBBER FOR GENERAL PURPOSE
I
3
1
2
II
I.The standard raw rubber (market cost of rubber may be 2000 eur/t)
II. The raw rubber with Chepulis` powder - 50% from
quantity of rubber
.
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED
RUBBER IN RAW RUBBER FOR GENERAL PURPOSE
I
3
1
2
II
I.The standard raw rubber (market cost of rubber may be1400eur/t).
II.The raw rubber with Chepulis` powder - 90% from quantity of
rubber
.
THE REPLACEMENT OF BLACK CARBON BY POWDER
OF RECYCLED RUBBER IN RAW RUBBER
II
3
1
2
I
I.The standard raw rubber (market cost of rubber may be 2800 eur/t).
II.The raw rubber with Chepulis` powder - 50% from
quantity of carbon.
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY
POWDER OF RECYCLED RUBBER IN RAW RUBBER
I
3
1
2
4
II
I. Standard raw rubber
II. The raw rubber with almost Chepulis` powder - 100%.
Technical additives up to 1%
Physical and mechanical properties of 100% Chepulis` powder-based compounds
are in researches and certificates State Unitary Enterprise NIISK (Russia)
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY
POWDER OF RECYCLED RUBBER AND WASTE
PRODUCT IN RAW RUBBER
I
3
1
2
4
II
I. Standard raw rubber
II. The raw rubber with Chepulis` powder- 79% , waste product20 % technical additives - up to 1%.
THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY
POWDER OF RECYCLED RUBBER AND WASTE
PRODUCT IN RAW RUBBER
I
3
1
2
4
II
I. Standard raw rubber.
II. The raw rubber with waste product Technical additives – up to 1%.
almost
100 %.
CONCLUSIONS
Buyers, adding a powder into raw rubber
will receive the significant additional profit:
on 1 ton of raw rubber profit 400-1000 euro.
Unique physical and chemical properties
of Chepulis` powder will allow to create
raw rubber with special qualitative
characteristics.