Transcript Nordberg ST351 - Группа компаний "СвеРус"

Lokotrack ST352
Lokotrack ST352
Presentation
Product Launch, Manchester, January 2005
Lokotrack ST352
Introduction
© Metso Minerals, Inc.
Lokotrack ST352
Machine specification
MAIN DIMENSIONS, Operation
(working; with standard equipment)
English
Metric
Length:
59’-11”
18260mm
Width:
45’3”
13800mm
Height:
19’-6”
5935
55,000 lbs
85 db @ 10ft
25,000 kg
85 db @ 3m
English
Metric
52’-11”
9’-10”
10’-10”
55,000 lbs
16140mm
3000mm
3200mm
25,000 kg
SHIPPING SPECIFICATIONS
English
Metric
Overall Width
Overall Length
Overall Weight: (Screens, No Track
Covers)
9’-10”
52’-11”
3000mm
16140mm
28 tons (short)
25.00 tons (long)
Weight:
Noise Level:
MAIN DIMENSIONS, Transport
(working; with standard equipment)
Length:
Width:
Height:
Weight
© Metso Minerals, Inc.
Lokotrack ST352
Machine specification
HOPPER
English
Metric
Hopper Capacity
9.6 yd
7.5 m3
Hopper Loading Width (Total Width
Across Wing Plates)
11’-2”
3406mm
7’7”
2315mm
15’-3”
4648mm
English
Metric
120 gallons
455 liters
53 gallons
200 liters
Hopper Loading Height Min w\o Grid
Hopper Loading Height (min. angle) c\w
Grid
TANK CAPACITIES
Hydraulic, Volume
Fuel, Volume
3
CONTROLS
Radio Remote Control: FM Intermittent Signal
RELIEF VALVE SETTINGS
English
Metric
Screen Circuit
4050 psi
280 bar
Feeder & Main Conveyor Circuit
3475 psi
240 bar
Product & Wing Conveyor Circuit
4050 psi
280 bar
Track Circuit
3900 psi
270 bar
GRID
English
Metric
Grid Area inc. Wing Plates
99.34ft2
9.25m2
5”
125mm
Grid Spacing
Optional Spacing’s Available
© Metso Minerals, Inc.
Lokotrack ST352
Chassis & Track Layout
Chassis & Track
assembly
ST351
Description
Item
1
Heavy duty channel framed chassis as used on SW351, STW351 and ST351
2
Strickland track set-up c/w Berco wear parts and Rexroth 2 speed hydraulic motor
3
Drive units compatible with ST171 & ST348
4
Facilitates the attachment of the optional wheeled bogey for SW & STW Models
© Metso Minerals, Inc.
Twist Lock
Lokotrack ST352
Grid Layout
ST351
Grid Assembly
Description
Item
1
Robust, heavy duty grid assembly
2
Assembly easily removed if not required – i.e.: When being directly fed by a conveyor
3
Individual or cassette section grid bar replacement
4
Deep grid bar retaining comb ensuring correct seating of bars
5
Variable working angle 19,25,30 Deg., C\W full rubber skirt
6
Commonality between models, ST351, STW351 & SW351
7
Standard bars are BOFAR type
8
Fixed wing extensions, no need to remove for transport
© Metso Minerals, Inc.
Lokotrack ST352
Hopper Layout
Hopper assembly
ST351
Description
Item
1
Heavy duty channel framed hopper c/w 5mm thick plate walls
2
Up & over hinged side & rear access doors c/w support strut
3
Large, open area discharge throat on hopper providing low restriction improving
material flow onto the main conveyor
4
Safety limit switch mounted on hopper jack legs for track lockout
5
Bolt on King Pin for STW351 models
6
Removable lighting for STW and SW units
7
Hopper assembly easily removed for quick change over to direct feed configuration
© Metso Minerals, Inc.
Lokotrack ST352
Feeder Conveyor specification
FEED CONVEYOR
English
Metric
Type: Flat Belt Conveyor
Hydraulic Motor: OMSS 80 151F0235
Motor Type: Danfoss Low Speed High Torque Hydraulic Motor
Gear: Trasmital Bonfiglioli 805W 2/30
Belt Width
40”
Conveyor Length C/C
10’
1000mm
3075mm
Belt Quality: CEMA B
With Steel Reinforcement: No
Belt Tensioning: Tail Pulley
Drive Pulley Diameter
11”
280mm
Flat
5.9”
.410”
3
Flat
150mm
10.5mm
3
0 - 31.5 ft/min
0 - 0.16 m/s
Idler Angle
Idler Spacing:
Belt Thickness
# Plies
Belt Speed
No Of Idlers: 18
Belt Scraper: Yes
© Metso Minerals, Inc.
Lokotrack ST352
Feeder Conveyor Layout
ST351
Item
1
Feeder Belt assembly
Description
Direct drive c/w High Torque gearbox (Common with ST171 & ST348)
Flat rollers mounted on twin, interchangeable sections allowing safe and easy
2
replacement
3 Large, 280mm dia. lagged head drum
4 Adjustable, roster mount style head drum scraper
5 Cassette style conveyor allowing easy removal for repairs or belt replacement
6 New style slatted tail drum giving increased open area between fins
7 Disc type return idlers
8 Fully rubber skirted
Head and drive section fully enclosed for increased safety and prevents damage to
9
components
10 Fully rubber sealed at transfer point onto main belt eliminating spillage
© Metso Minerals, Inc.
Lokotrack ST352
Main Conveyor specification
MAIN CONVEYOR
English
Metric
Type: Trough Belt Conveyor
Hydraulic Motor: OMT 500
Motor Type: Danfoss Low Speed High Torque Hydraulic Motor
Belt Width
42”
1050mm
Belt Speed
340 ft/min
1.5 m/s
14.76’
17.38’
4500mm
5300mm
10.8”
275mm
30 & Flat
30 & Flat
44”
1120mm
22-24
22-24
Discharge Height:
@ 22
@ 24
With Steel Reinforcement: No
Belt Tensioning: Tail Pulley
Drive Pulley Diameter
Idler Angle
Idler Spacing
No Of Idlers: 10 Troughed 2 Flat
Belt Scraper: Yes
Belt Plow: Yes
Angle: Range
© Metso Minerals, Inc.
Lokotrack ST352
Main Conveyor Layout
Main Conv assembly
ST351
Description
Item
1
Heavy duty folded 5mm thick plate construction
2
New style slatted tail drum giving increased open area between fins
3
Disc type return idlers
4
Fully rubber skirted feed section
5
Adjustable, roster mount style head drum scraper
6
Fixed pivot point on tail section allowing for much improved sealing with feeder belt
7
Easy to adjust and removable spreader plate
8
New square style 4 bolt drive mount
9
Adjustable discharge height onto screen
10
External, easy access tail drum adjustment
11
Hinged tail drum underside guard for easy access
12
Lagged head drum
13
Removable, plastic type side access panels
© Metso Minerals, Inc.
Lokotrack ST352
Side Conveyor specification
WING CONVEYOR
English
Metric
Type: Trough Belt Conveyor
Hydraulic Motor: Omh 400
Motor Type: Danfoss Low Speed High Torque Hydraulic Motor
Belt Width
25.6”
650mm
Belt Speed
224.4 ft/min
1.14 m/s
”
14”9”
mm
4500mm
Discharge Height:
@
@ 24
With Steel Reinforcement: No
Belt Tensioning: Tail Pulley (New easy access system)
9.6”
245mm
Idler Angle
30 & 50
30 & 50
Idler Spacing
43.3” & 14.76”
1100mm & 375mm
0-24
0-24
0 For Maint.
0 For Maint.
Drive Pulley Diameter
No Of Idlers: 5 @ 50 & 3 @ 30 Troughed 2
Belt Scraper: Yes
Belt Plow: Yes
Angle: Range
© Metso Minerals, Inc.
Lokotrack ST352
Side Conveyor Layout
Wing Conveyor
assemblies
ST351
Description
Item
1
Heavy duty, triple section conveyor that easily folds away for transport
2
New style slatted tail drum giving increased open area between fins
3
Disc type return idlers
4
New square style 4 bolt drive mount
5
New style head guards eliminate material restriction
6
Heavy duty steel beater rollers
7
External, easy access tail drum adjustment
8
Heavy duty, robust center section & pivot point
9
Easy access to tail drums for maintenance
10
Secure mount & locking pin for transport
11
No parts require removing for transport
© Metso Minerals, Inc.
Lokotrack ST352
Product Conveyor specification
PRODUCT CONVEYOR
English
Metric
Type: Trough Belt Conveyor
Hydraulic Motor: OMT 400
Motor Type: Danfoss Low Speed High Torque Hydraulic Motor
Belt Width
47.2”
1200mm
Belt Speed
374 ft/min
1.9 m/s
14.1’
4300mm
Drive Pulley Diameter
9.6”
245mm
Idler Angle
30
30
Idler Spacing
42.51” & 19.29”
1080mm & 490mm
-4-24
-4-24
-4 For Maint.
-4 For Maint.
Discharge Height:
Can be lowered for maintenance
@ 24
With Steel Reinforcement: No
Belt Tensioning: Tail Pulley
No Of Idlers: 7 @ 30
Belt Scraper: Yes
Belt Plow: Yes
Angle: Range
© Metso Minerals, Inc.
Lokotrack ST352
Product Conveyor Layout
Product Conveyor
assembly
ST351
Description
Item
1
Heavy duty folded plate construction
2
New style slatted tail drum giving increased open area between fins
3
Disc type return idlers
4
New square style 4 bolt drive mount
5
New style head guards eliminate material restriction
6
External, easy access tail drum adjustment
7
Lowers down for easy screen access
8
Removable, plastic type side access panels
9
Simple, 1 control operation for set up and transport as the Product conveyor is
connected to the screen sub-frame
10
All hydraulic pipes routed on the inside of the conveyor frame reducing risk of damage
© Metso Minerals, Inc.
Lokotrack ST352
Screen specification
SCREEN
Screen Area:
English
Metric
2
5.57m2
120. ft
Length
12.0”
3.657m
Width
5’
1.524m
25 - 35
25 - 35
.197”
5mm
5.5”
140mm
Screen Angles - Working
Eccentric Circle Size
Actual Opening Between Decks Between
Centre Pipe And Bottom Deck Crown
Rubber
Bearings:
2
Screen Speed Shaft:
1150 to 1200rpm
Top Deck Accepts:
End tensioned screen mesh
Bottom Deck Accepts:
End tensioned screen mesh
speed harps.
Number of Decks: 2
© Metso Minerals, Inc.
Lokotrack ST352
Screen Layout
3
8
4
9
Screen
ST351
& Sub-Frame assembly
Description
Item
1
2 Bearing, positive action 12 x 5’ x 2 deck screen. Robust construction.
2
Forward & reverse operation, easily changed using PLC control system
3
Rear mounted, easy access, manual screen tension system allows quick mash change / replacement.
4
300mm wide material impact area outside of screening zone
5
Side mounted screen media seal strips eliminating product contamination
6
Increased clearance between bottom deck mesh and underside of screen cross tube
7
In built discharge lips
8
Increased screen media camber allowing improved screen tension
9
Increased side plate height eliminating the need for extension plates
10
New style Rexroth axle piston, high efficiency motor c/w speed & rotation sensors
11
High specification SKF spherical “explorer” type bearings
12
Mounted on heavy duty channel sub-frame
13
Screen discharge chutes have increased angle of repose and straight sides reducing material hang up
1
5
12
7
© Metso Minerals, Inc.
Lokotrack ST352
Screen Tension Layout
© Metso Minerals, Inc.
Lokotrack ST352
ST352 EMR
Engine management & control system
© Metso Minerals, Inc.
Lokotrack ST352
ST352 PLC SmartScreen™ Technology
Hand valves
Work Display
lights
Process
ON
Key
switch
Radio key
Signal horn
Fuel pump
Process
OFF
Drive lights
Emergency
stop
© Metso Minerals, Inc.
Safety switch
for conveyors
Lokotrack ST352
ST351PLC SmartScreen™
Technology via the IC300
PLC SmartScreen™ IC300 INTELLIGENT CONTROLLER
TOTAL PLANT CONTROL SYSTEM. ALLOWS DEFAULT
SETTINGS FOR DIFFERENT APPLICATIONS.
SCREEN SPEED SENSOR
ENSURES SCREEN OPERATES AT OPTIMUM RPM
PROVIDING MORE RELIABLILITY, CONTINUOUS
PRODUCTION & OPTIMUM SCREENING EFFICIENCY.
MAIN CONVEYOR LOAD SENSOR.
PROVIDES ACCURATE LOAD SENSE PRESSURE
WHICH ENABLES PRECISE FEED RATES OF MATERIAL
TO THE SCREEN VIA FEEDER CONVEYOR & MAIN
CONVEYOR.
DIAGNOSTIC FEATURE.
EXCELLENT TOOL FOR SERVICE PERSONELL &
OPERATORS.
COMPATABLE WITH IC500 (LT INTELLIGENT
CONTROLLER).
SYSTEM IS SIMILAR TO EXISTING LT CONTROLLER
AND CAN BE CONNECTED TO OTHER METSO (LT)
PRODUCTS VIA A CABLE. BOTH PLANTS
COMMUNICATE ENSURING OPTIMUM EFFICIENCY &
PRODUCTION
ONE TOUCH BUTTON TO START / STOP PROCESS
EASY OPERATIONAL SYSTEM. NO NEED FOR MANUAL
CONTROLS.
© Metso Minerals, Inc.
Lokotrack ST352
ST352 PLC SmartScreen™ Technology
via the IC300 CONTROL SYSTEM
1. Engine rotation speed
2. Screen pressure
3. Screen running speed
4. Radio control / Drive box symbol
5. N/A
6. Fuel amount
7. Window number
8. Time
9. Screen track image ST348
10. Message field
11. Unit information (=F1)
12. Help (=F2)
13. Process options (=F3)
14. Settings (=F4)
15. Diagnostics (=F5)
© Metso Minerals, Inc.
Lokotrack ST352
ST351 PLC SmartScreen™ Technology
via the IC300 MANUAL CONTROL OPTIONS
+ F3
Highlight the manual control symbol in the process options
window and confirm your selection with F3 window. You will
get to the manual control window.
1. Grid up
2. Grid down
3. Screen on / off
4. Product & Wings conveyors off / on
5. Feeder & Main conveyor off/on
6. Engine speed adjustment
7. Manual control of the devices - more
8. Tracks movement
© Metso Minerals, Inc.
Note:
This control method should only be used if:
-the system is not able to run the process
normally or
-the unit is under a service
Lokotrack ST352
ST352 PLC SmartScreen™ Technology
via the IC300 USER EDITABLE PARAMETERS
Value
From the parameter/service window you will get to system
parameters. First, use arrow keys F4 or F5 to move to the
symbol you want to adjust. The symbol will be highlighted.
After this, press F3 to get to the parameter setting window
of the device in question.
When parameter setting window is opened, the parameter
number box (on the left) is highlighted. The middle view
shows the parameter description, default value and range.
The box on the right indicates the value of the parameter.
With F4 and F5 you can scroll from one parameter to
another.
Parameter
number
F4
© Metso Minerals, Inc.
F5
Press F3 to highlight the value box. F4 becomes a –
button and F5 becomes + button. With – and + buttons you
are able to change the parameter value. Press F3 and the
data will be saved. F4 and F5 will turn back to arrow
buttons.
Lokotrack ST352
ST351 PLC SmartScreen™ Technology
via the IC300 DETAILED INPUT / OUTPUT
TEST - 19
If you select ECM XM1 connector of the modules
shown in window 12, this window (number 19) is
opened. The window shows all pins in the selected
connector.
Otherwise the actual value and the unit are shown.
Return to the previous window by pressing F1.
© Metso Minerals, Inc.
Lokotrack ST352
ST352 Remote control stations
Cable remote (Dog lead)
CABLE REMOTE FOR TRACKING ON & OFF OF TRANSPORT,
MANOUVERING AROUND THE JOB SITE AND OPERATING VARIOUS
FUNCTIONS OF THE PLANT.
AVAILABLE FUNCTIONS INCLUDE: ENGINE SHUTDOWN, ENGINE
INCREASE / DECREASE RPM & TRACKING.
PLUG SOCKETS LOCATED AT THE PLC, REAR & FRONT OF THE UNIT
ENSURING TOTAL VISION FOR THE OPERATOR DURING TRACKING
Wireless remote control. As per
ST171 & ST348
WIRELESS REMOTE FOR TRACKING ON & OFF OF
TRANSPORT, MANOUVERING AROUND THE JOB SITE AND
OPERATING VARIOUS FUNCTIONS OF THE PLANT FROM
THE LOADING SHOVEL / EXCAVATOR.
AVAILABLE FUNCTIONS INCLUDE: GRID TIP SEQUENCE,
ENABLE PROCESS, ENGINE SHUTDOWN, ENGINE INCREASE
/ DECREASE RPM & TRACKING.
THE REMOTE SET IS FITTED WITH A SUPPORT STRAP SO
THAT IT CAN BE EASILY FITTED OVER THE OPERATORS
SHOULDERS WHEN IN USE.
BATTERY CHARGER LOCATED NEXT TO PLC MOUNTED IN
THE POWERPACK.
© Metso Minerals, Inc.
Lokotrack ST352
Powerpack Layout
Power Pack
ST351
& Hydraulic assembly
Description
Item
1
Deutz BF4M1012 turbo powered diesel engine c/w EMR
2
Variable displacement pump compatible with ST356
3
Easy access doors to engine compartment
4
Easy access to all sides of engine and hydraulic components
5
Tailor made fuel tank as per the ST171 & ST348, easily removable
6
Access port on hydraulic tank for ease of maintenance. Tank easily removable
7
All JIC pipe connections & fittings
8
Cassette style engine mount for ease of removal with a fork lift
9
Tapered engine hood guards to eliminate material build up
10
Rubber sealed doors reducing dust & water entry
11
Intregated Hydraulic Oil Cooler mounted in front of engine
12
Hydraulic details – refer to spec sheet
6
2
1
11
6
4
© Metso Minerals, Inc.
9
4
Lokotrack ST352
Powerpack Layout
© Metso Minerals, Inc.
Lokotrack ST352
Powerpack Layout
© Metso Minerals, Inc.