Transcript БАЗАЛЬТ - ТЕХНОЛОГИИ НАСТОЯЩЕГО

PRODUCTION OF
MINERAL WOOL BOARDS
MADE OF ROCK WOOL
Project proponent: Korund Ltd
Kondopoga, the Republic of Karelia
2009г.
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1. Strategy of social solidarity became a
discussion topic in one of working groups in
the 4th Krasnoyarsk Economic Forum; the idea
is that “the population should feel its
involvement into solving anti-recessionary
tasks”.
2. The similar idea was voiced by the vice primeminister Alexandr Zhukov in conclusions of
brainstorming. He said: “The whole country can
not be a stadium watching what the Government
is going to do in the crisis. We can overcome the
crisis, if everyone, if we together undertake
drastic measures”.
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BASALT VALLEY
Academic laboratory
Energy block
Life support system
Design bureau of basalt materials, goods and technology development
Inhibiting composition
Certification center
Design bureau for equipment and technology development for production of
basalt materials and goods
Equipage and tools production
plant
Basalt mining
quarry
Equipment production plant
Binding agent
production plant
Plant of press molding of
basalt powder goods
Monocrystal basalt
casting plant
Gas-basalt goods plant
Roving production
plant (basalt fibre)
Boards
Casting
Pipe
Bushings, inserts
Scales
Gas-basalt blocks and
goods
Constructive goods
Powder
Tissue
Keramzit
Constructive goods
Nonwoven fibre ,
wool plant
Wool, mats,shell
Sheet
Profile
Constructive goods
Residential ECO-settlement
Specialists’ training center
Household plot
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Basalt goods endurance is 15 times higher than of steel
ones;
Density and, consequently, weight is 4 times less;
Warranty on pipes, fitting and other basalt goods is 50
years and more, as they do not rust; and vagabond electron
currents do not take place in them;
They are nonreactive to acid and alkaline conditions
They do not deposit crust and fall-out in pipes and boilers;
They can “breath”, so they soak temperature from -200 up
to +2000 C;
Basalt casting soaks t=10000 C;
Basalt barrel stands instead of 600 shots up to 6500 shots;
Advantages of basalt and its products by its characteristics
over many other materials are endless!
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PRODUCTS MADE OF BASALT, GABBRO AND OTHER MAGMATIC ROCKS
Magmatic rock
basalt, diabase, gabbro, etc.
Quarry
Extraction and processing
Crushed
stone
Monocrystal
casting
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Staple fibre
(wool)
Sand
Raw material
for foundry
casting work
Continuous fibre
(roving)
Gas-basalt
Scales
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Fields of application of basalt products
Motor industry
Aircraft industry
Defense industry
Cryogenic technology
and equipment
Engineering
Shipbuilding
Agriculture and agricultural products
processing
Energetics
Coal, mining and concentrating
industry
Road construction
Industrial and civil construction
Oil and gas industry
Metallurgy
Electric ingineering
and communication
Human environment protection
Chemical, petrochemical, cox-chemical, pulp and paper industries
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Engineering
Composite, constructive materials, structures working in conditions
of elevated vibration, fluctuating load, heat insulation of thermal
equipment.
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Motor industry
Composite and heat-insulating material for producing automobile deafeners,
facia, space fillers, plastics, reinforcing material for brake blocks and clutch
plates production, non-inflammable composite materials, cord for auto decks.
Materials for producing fuel tanks, receivers for LPG and compressed natural
gas. Corrosion preventing, bumping proof and enduring coatings for
automobiles’ bottom sides.
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Shipbuilding
Composite materials resistant to sea water, heat-insulation of
marine installations, ship hulls, bulkheads: steam-waterpipes, inlet,
filling and fuel tankers, corrosion preventing paint coatings of ship
hulls.
Small ship building – structures of ship hulls, deck erections.
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Railway coach manufacturing
Composite constructive materials and goods, heat-insulation
of coaches, non-inflammable composite materials, electricinsulating materials, resistant paint coatings.
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Energetics
Composite materials, heat-insulation of thermal equipment of
steam boilers, turbines, heat pipelines, high-voltage insulating
materials, power transmission line support, core of high-voltage
power lines.
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Atomic energy
Non-inflammable heat-insulating and constructive materials,
fire-protective doors, cast pipes and containers, cable passages,
materials for radiative protection, radiative substances storage
containers.
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Electronics industry
Reinforcing material for boards’ production,
electric-insulating materials, constructive materials for
electronics bodies.
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Petrochemical industry
Chemically and enduring protective coatings of containers,
pipelines, oil pipelines.
Non-inflammable coatings and composite materials.
Fire-resistant composite materials, etc
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Roadway surfacing
Geonets of bituminous concrete surface of roads, airstrips of
airdromes.
Water engineering– reinforcing materials for construction of
dams, materials for irrigation.
Construction of port buildings, sea platforms - basalt-plastic
reinforcing
and constructive materials.
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Fields of application of pipes
а – for fluids with reinforcing components
х – for chemically aggressive media
п – for cold drinking water
г – for hot water of household water supply
с – for other media
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PRODUCTS MADE OF BASALT WOOL
Soundproof
boards
Fibre
Heat-insulating boads
Insulating shell
Broached mats
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Raw materials for
spinning
Basalt wool
Mats
Heat-resistant
cardboard
Foil-coated mats
Corrugated
sheeting
With binding
additives
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Basic advantages of insulants made
of rocks:
•Good heat and sound insulation;
•Organic security;
•Elastivity;
•Long life;
•Fire resistance;
•Do not absorb moisture;
•Keeping size and physical characteristics within
all service life.
Sustained working temperature regime
Exploitation life without worsening of technical characteristics
Acoustic absorption coefficient
High endurance in comparison to metal, density and weight is lower in
-260 +960 C0
50 – 100 years
0.9-0.992%
4 times
Water absorption
0.3%
High chemical resistance to acid and alkaline conditions
High resistance to mold, microorganisms and corrosion
Protection from electromagnetic and radiative emanation and information readout
Basalt composites can replace steel and all other types of reinforcing fibreglass (1 kg of BC/
1 kg of steel)
1kg/8.6 kg
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The goal of the project:
1. Satisfaction of constantly growing demand for
high quality ecologically friendly insulant;
2. Development and support of hi-tech
productions in the region;
3. Creating new jobs;
4. Import substitution.
Set of Russian production of heat-insulating
materials by types of materials, in % of the total
production output
Project efficiency
Indicator
RUR
USD
18.00
8.00
Payback period, months.
43
43
Discounted payback period, months
50
46
44.04
44.04
Discount rate%
Average rate of return, %
Net present value
Internal rate of return, %
610,418,097 51,593,882
34.37
34.37
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Kolsky peninsula (Murmansk region and
Karelia),
Urals (Bashkiriya, Chelyabinsk, Orenburg,
Sverdlovsk and Perm regions),
Western Siberia (Novosibirsk region, Kuzbas
and Altai, Tomsk region),
Eastern Siberia (Krasnoyarsk Territory,
Hakasiya, Yakutiya, Buryatiya),
Far East (Habarovsk Territory, Sahalin
island).
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Project advantages
1.Proximity of raw materials’ bases.
2. Availability of own power facilities Р = 5.3 MW.
3. Technical possibility to connect to gas supply and
use gas as a fuel.
4. Own water intake.
5. Availability of own railway approaching lines.
6. Location in proximity to Moscow – Murmansk
and Saint-Petersburg – Murmansk automobile
roads and railways.
7. Possibility to set up production and shipment of
other building materials, including fill materials.
8. Proximity to constituent entities of the NorthWest Federal District, which have no such
production facilities.
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KORUND LTD
The Republic of Karelia,
Kondopoga, Zavodskaya St., 2а