Your Committed Partner for CAM & Testing Services

What is PCB CAM?

PCB Design – PCB Layout sketch from circuit specification Gerbers/ ODB++ Pre-production Engineering(CAM) PCB Manufacturer PCB Production

Pre-Production Engineering

Design Data

Inspection Edit Panelisation Drill/Route Programming

Production Data TOOLS USED CAM350 UCAM (Barco) Genesis 2000

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CAM Expertise

INSPECTION with Design Rule-Check (DRC) • EDIT OPERATIONS/Design For Manufacture (DFM) – – – – – – – –

FAB to Gerber mismatches Open traces/Signal shorts Minimum Air gap Minimum trace Annular ring verification Mask oversize/coverage Mask cover traces Power/ground shorts

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Dimension corrections Draw-to-Flash Conversion Annular ring corrections Air gap/trace corrections Mask oversize corrections/ layer mask creation Exposed copper corrections Compensation traces width for etch Silk Screen Optimizer Copper balancing Operations for Gold fingers Via plug operations

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Impedance Control

PANELISATION with Panel-editor –

Planning will be done as per customer requirement (or) Boards will be repeated as per customer planning

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Placing panel entities (Tooling, Registration, Coupons, Impedance, Layer text) Adding venting pattern Inner layers scaling Flip-flop Panelisation, Shearing, Gold fingers Copper area calculation

Drill & Route Programming

• Drill Programs – Primary – Secondary • Route Programs – Routing and Retaining breakaway tabs • Special Programs for Flex/Rigid-Flex boards – Cover Layer Programs – Stiffener/Regidiser/Adhesive Programs • Other Customer Specified Programs – Scoring – Counterbore/Countersink

What is Bare Board Test?

Production bare boards to be tested TOOLS USED GCA ECAM

Flying probe Two-point moving probe tester Automated Test Equipment

Tested boards Testing program developed at PCBES Outputs Probot ATG BSL Microcraft Seica Hioki Scorpian IPC 356A

Why a Bare Board Test?

The best way to speed up your time to market is to perform a bare board test. It's a fact that not all manufactured boards are good. Bare board testing is recommended for all double-sided and multi-layer boards. Testing must be carried out during the product prototype phase. Most prototypes are expensive. Testing at this stage helps avoid the costly mistake of assembling a defective board. Testing also helps contain your costs by reducing the likelihood that you will need additional prototype runs.

During the product production phase, downtime on any production line is costly in terms of labor, rework or missed deliveries. If an untested bare board is assembled, any functional problems will require troubleshooting to determine whether the board or the assembly is at fault. Testing the bare board saves time since any functional problems can be isolated to the assembly.

Pilot Work Flow

Customer Sample Job Specification Analyze Job /Spec Update spec.

Do Trial Jobs Output files Update checklist

Customer

Production Work Flow

Daily/Monthly Report Comm. Dept.

CAM Dept Reports QC Passed Job CAM Manager Job Allotment Update Spec./ Macros/ Checklist CAM. Engineer Changes/ Errors Quality Control (QC) Engineer CAM & Prog./Test Completed Job

Quality Evolution Process

Feedback (Changes) Analyze Feedback Customer If an error Preventive Action Report Update Spec.

Updated spec sent to customer Update Checklist

Business Models

• Long term in partnership – Year long contract – – Per job processing cost low Dedicated engineers – – Jobs given priority Ideal for handling jobs regularly or on daily basis • Per job chargeable – Ideal for handling jobs only during peak periods – A minimum monthly cost towards maintenance

Try Our Service Free

3 free jobs done with no obligation !

Use the opportunity to experience our Quality and Turnaround time !

About PCBES

• • • Production team has over 10 years of experience in delivering CAM & test services to US, Canadian Managed by technocrats with international exposure with a cumulative experience of over 40 person years.

Part of a $3M business group

Why Outsource to PCBES ?

People

• • • • Senior engineers have an average of 7 years experience in CAM Continuous education programs to upgrade skills to keep up with the latest trends in technology Commitment to deliver quality service Dedicated team work

Why Outsource to PCBES ?

Experience

• • • • Engineers have handled over 10,000 CAM jobs in handling complex boards up to 50 layers.

CAM and programming expertise on rigid, flex and rigid-flex boards. Bare Board Test expertise to generate various outputs for test points and netlist.

Why Outsource to PCBES ?

Infrastructure

• • • • • • Excellent infrastructure to meet the turn around time consistently Stable communication link Backup power supply -- generators and UPS to ensure high availability of systems Redundant systems to meet hardware failures 128-bit encrypted data transfer Own dedicated secured ftp server

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FAQ’s

What are the platforms available?

We currently work on ECAM for PCB CAM and GCA fixture magician for Test. However, if there is a long term commitment, services in other high-end platforms like Barco or Genesis will be provided.

How are the jobs sent to India and returned?

A separate ftp account is created for each customer. A login name and password is allocated. You can place your jobs on the ftp site. Finished files will be also put back on the ftp site and the customer is informed by email.

India? How do I communicate?

All engineers & staff are well versed in English. You can call, email or fax.

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FAQ’s

When will I get the jobs back?

Usually it is a 12 hour turnaround time. QTA (quick turnaround) jobs are considered special and are done on the request of the customer at additional cost.

How do I know my job files will be kept confidential?

We keep security and confidentiality high on priority. We sign NDA (non disclosure agreement) with our customers. All our staff members are bound by NDA.

India

Contact Details

Europe

PCB Engineering Services 4D, Bharathidasan Nagar Coimbatore 641045 India Telephone:91-422-309 5171 Email:[email protected]

TIM GmbH Ruhlsdorfer Strasse 95 14532 Stahnsdorf Germany Telephone:- 41-3329-614988 Email: [email protected]

Thanks for your interest & time. We hope to be your CAM & Test outsourcing partner. Feel free to contact us to try our free services.