Transcript Slide 1
Automatic Transmissions and Transaxles SIXTH EDITION CHAPTER 11 Continuously Variable Transmissions Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–1a A belt and pulley CVT uses variable-width pulleys to provide an infinite number of speed ratios. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–1b A belt and pulley CVT uses variable-width pulleys to provide an infinite number of speed ratios. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–2 Engine speed and vehicle speed of a CVT transaxle compared to a typical six-speed conventional automatic transaxle. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved Frequently Asked Question What Is It Like to Drive a Vehicle Equipped with CVT? For most people, driving a vehicle equipped with a continuously variable transmission (CVT) is the same as driving the vehicle equipped with a conventional automatic transmission/transaxle. The vehicle creeps slightly when the brake is released and accelerates normally when the throttle is opened. Because no shifts occur, the first thing the driver and passenger notice is that it is very smooth. If the vehicle is equipped with a tachometer, the driver may notice that the engine speed increases when first accelerating and often remains higher until the vehicle speed increases. During periods of rapid acceleration, the engine speed may be close to its maximum and thereby create noise and vibration often not experienced in a similar vehicle. Because the vehicle speed slowly catches up to the engine speed, this effect is often referred to as the “rubber band effect” and is most noticeable only during periods of rapid acceleration. However, the fuel economy improvement of a CVT compared to a conventional automatic transmission makes the slight difference a reasonable trade-off. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–3 The drive pulley is wide while the driven pulley is narrow for a low ratio vehicle start (left). The ratio changes by making the drive pulley narrow and the driven pulley wider. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–4 A Typical push-type CVT belt construction. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved Chart 11–1 Vehicles that use a CVT transaxle, separated by type: either push-type (belt) or pulltype (chain). Check service information for the exact years and types of transmissions used for each model. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–5 The pull chain looks similar to a silent chain. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–6 Block diagram showing the relationship between the TCM, electrical actuators, valve body, and hydraulic actuators for a CVT transmission. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–7 (a) The stepper motor and pulley ratio link with the CVT in low ratio. (b) The stepper motor has extended, moving the ratio link and ratio control valve; this should cause the primary pulley to become narrower to produce a higher ratio. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–8 Movement of either the stepper motor or primary floating sheave will move the ratio control valve to add or remove fluid from the primary pulley. The secondary valve maintains the necessary pulley pressure on the drive belt. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–9 Honda CVT power flow in park (P) and neutral (N). Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–10 Honda CVT operation in drive (D) or low (L). Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–11 Location of the Honda CVT start clutch. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–12 The pressure tap locations as found on a Dodge Caliber CVT transaxle. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved FIGURE 11–13 Using the exact fluid recommended by the vehicle manufacturer is the preferred choice when servicing a CVT transaxles. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved Warning: The pressure can exceed 1,000 PSI (6,900 kPa) and a leak from the tester could cause personal injury. Always uses a high-pressure gauge and follow the vehicle manufacturer’s recommended procedures. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved Chart 11–2 Typical continuously variable transmission (CVT) diagnostic trouble codes (DTCs) and code description. Transmission-related DTCs are usually P07XX or P08XX, where XX represents the specific fault code. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved Chart 11–2 (continued) Typical continuously variable transmission (CVT) diagnostic trouble codes (DTCs) and code description. Transmission-related DTCs are usually P07XX or P08XX, where XX represents the specific fault code. Automatic Transmissions and Transaxles, 6e James D. Halderman | Tom Birch Copyright © 2015 by Pearson Education, Inc. All Rights Reserved