WHO GMP Certification M. Mitra CDSCO(NZ)

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Transcript WHO GMP Certification M. Mitra CDSCO(NZ)

WHO GMP Certification Scheme
M. Mitra
Former Dy. Drugs Controller (I),
CDSCO, HQ, New Delhi
Originally promugulated in 1969 and revised in
1975. Main objectives were :
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 Guidelines be developed for official inspections
of dug manufacturing facilities
 To assess compliance of GMP
This would facilitate implementation of the scheme
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With 191 countries members in the scheme a
solution was found for international commerce
between these countries. The scheme offered a
solution for those countries which did not have a
developed regulatory agency yet wanted to import
drugs.
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 Basic principles of WHO Good Manufacturing
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Practice is similar to any established GMP
requirement. Allied documents like Schedule M,
CFRs, ASEAN GMP, etc are all similar in nature.
Anyone following any established GMP procedure
will automatically understand the principles in the
other GMP requirements.
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WHO GMP requirements have been developed
taking into account the principles in various
GMP texts and also considering the requirements
of developing countries. These requirements are
not for domestic use but for international trade.
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 There are around 1000 (?) WHO GMP certified manufacturing
establishments in the country, with West Zone leading followed
by the South, North and the East Zones.
 New Applications are coming in everyday due to increase in
exports of drugs, India being a major exporter of Drugs &
Pharmaceuticals Globally.
 Other purchasers like the State governments, ESI etc. have also
started (erroneously) asking for the certificates as preconditions.
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WHO GMP ensures the following:
Avoidance of Cross- Contamination
Prevention of Mix-ups
Provide Traceability
Accountability of actions
Responsibility
Product Performance Guarantee
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Understanding WHO GMP
Documents and Literature
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A series of reports known as the WHO
Technical Report Series (TRS) are available.
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TRS 823 (1992)
TRS 834 (1993)
TRS 863 (1996)
TRS 885 (1999)
TRS 902 (2002)
TRS 908 (2003)
TRS 917 (2004)
TRS 929 (2005)
TRS 937 (2006)
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Other documents
A WHO Guide to Good Manufacturing Practice
(GMP) Requirements (WHO/VSQ/97.02) (for
validation)
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Various other documents are available
with WHO which is freely available for
users. WHO website is the best source
for getting information. Similarly
documents of other established
Regulatory agencies can expand
knowledge and understanding
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Issue of Certificates
What are the Certificates?
Three types of Certificates are recommended
by the WHO.
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These are:
1) Product Certificate (COPP)
(TRS 823, 863)
2) Statement of Licensing Status (TRS 823, 863)
3) Batch Certificate
(TRS 823, 863)
There is another Certificate – Site Certificate.
Described later
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The member state shall attest the following
conditions of a manufacturer if required to
attest a product for the certification:
A specific product is authorized to be placed
in the market of the exporting country, if not
why not
The manufacturing plant is subject to regular
inspections for WHO GMP compliance
All product information, including labeling is
currently authorized in the certifying
country.
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1.
2.
3.
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Conditions to be satisfied before opting for
the scheme by any member country
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 Effective national licensing system for products,
manufacturers and distributor
 Effective control of quality of products, including
independent laboratory
 A technically competent, experienced, resourceful National
Pharmaceutical inspectorate, as part of NDRA having legal
powers for investigations
 Administrative capacity to issue Certificates and quickly
notify WHO and other member countries
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Understanding the Technical Report Series
 TRS 823 – Salient features
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PART I Quality Management in the Drug Industry –
Philosophy & Essential Elements
 Quality Assurance
 Good Manufacturing Practice
 Quality Control
 Sanitation & Hygiene
 Validation
 Complaints
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PART I contd.
Product recalls
Contract Production & Analysis
Self-inspection and quality audits
Personnel (including key personnel)
Equipment
Premises
Material
Documentation
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 PART II : Good Practices – Production &
Quality Control
Good Practices in Production
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Includes General requirements, prevention of cross
contamination and bacterial contamination, processing
operations, packaging operations
Good Practices in Quality Control
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Control of starting material and intermediate, bulk, and
finished products, test requirements, production record review,
stability studies
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 PART III: Supporting and Supplementary
Guidelines
Sterile pharmaceutical Products
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General requirements (air classifications), manufacture of sterile preps, personnel,
premises, equipment, sanitation, processing, sterilization, filtration, finishing,
quality control,
Good Manufacturing Practice for Active
Pharmaceutical Ingredients
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Explanation, general considerations, personnel, premises, equipment, sanitation,
documentation, retention of records and ref samples, production,
Form and content of inspector’s report
Validation of analytical procedures
A Model Certificate Format is also presented
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 TRS 863 – Salient features
Useful guidelines:
Guidelines for Stability Testing
Guidelines for Validation
Import Procedure for Drugs
Guidelines for implementation of the Scheme
(including model certificate)
Guidelines on import procedures for
pharmaceutical products
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 TRS 885 – Salient features
GMP – Authorised Persons - Role, Functions &
Training
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Role and position of authorized person, implementation of the quality
system, education and training., routine duties of an authorized person,
GMP – Supplementary Guidelines for the
Manufacture of Pharmaceutical Excepient
General considerations, self inspection and quality audits, use of
equipment, cleaning programme, starting material, rejected and
recovered materials, returned excepients, storage practices, specifications,
BPRs, change control and process validation, prevention of cross
contamination, blending, microbial contamination, water systems,
packaging, quality control etc.
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 TRS 902 – Salient features
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 Good Practices for National Control
Laboratories
Basic elements of GMP (definition)
 GMP for Sterile Products – revision
 Inspections
 National GMP Inspectorate
 Guidelines on Packaging of Pharmaceutical
Products
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Storage areas
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Labels
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 TRS 908 – Salient features
 GMP for radio pharmaceuticals
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 GMP for Pharmaceutical Products
 Main principles
 HACCP
 Guidance on GMP: Inspection report
 Guide to good storage practices for
pharmaceuticals
 Model Certificate of a Pharmaceutical Product
 Site Certificate – does not replace the Product
certificate
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 TRS 917 – Salient features
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 Active Pharmaceutical Ingredients
API
 Herbal
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TRS 929 – Salient features
 Concept of sampling of starting materials
 Heating ventilation and air conditioning
 Validation
 Water for pharmaceutical use
..\GMP matters\WHO_TRS_929.pdf
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TRS 937 – Salient features
One of the most important TRS
 Supplementary guidelines on GMP for HVAC
 (Supplementary guidelines on GMP for Herbals)
 Supplementary guidelines on GMP : Validation
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HVAC Water Systems
Cleaning
Analytical Method
Computerized Systems
Qualification of systems and equipment
Non-sterile process validation
 Good Distribution Practices for pharmaceutical products
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 How to Certify a Product
Certification of
products are done after
thorough examination of the product and the
facilities where these are manufactured
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How to Certify a Product
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 The facilities are Inspected NRA
Inspectors with good knowledge of
GMP
 The inspection may take two or more
days
 Certificates are issued by the Issuing
Authority on the recommendation of
the joint report
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
Requirements
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Procedures Main Requirements
Product
B. Procedures
C. Facilities
A.
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
Requirements
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A. Product
The basic requirements of the product
are:
1.
2.
3.
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Product design
Stability Studies
Process validation
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Requirements
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B. Procedures
All actions taken in the facility
which leads to the production of
the final product as per
specification.
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
Requirements
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C. Facilities
This encompasses the building, machinery,
services and utilities, manpower etc. These are
guided towards making a properly designed
product.
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
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Inspection Points
1. Quality Management
2. Sanitation and hygiene
3. Validation
4. Complaints and recalls
5. Contract production and analysis
6. Self Inspection
7. Personnel
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Discussions:
8. Premises
9. Equipment
10. Materials
11. Documentation
12. Sterile production
13. Active pharmaceutical ingredients
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
GMP consists of various activities which an be
grouped together as follows:
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1.
Training - induction, ongoing, refresher etc.alonwith such
documents like SOP, training calendar, assessment
etc.
2.
Cleaning sanitation and hygiene - may also include
workers entry procedure, cleaning of the
premises etc
3.
Validation and calibration - qualification of machinery,
4.
Storage - apart from normal ware-housing facilities, this
equipment etc.
should also address quarantine, procedure Etc.
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5.
movement of manpower, material - uni-flow
movement,
movements control etc.
6.
7.
8.
Quality assurance –
Quality control
Documentation - must include MFR, BPR, SOP Documents
control & distribution, cleaning, training,
document regulating and recording
activities
and
other
Change control –
10. Self inspections and audits
9.
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 Usual Problems faced by Regulatory Agencies:
Fund problems
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Lack of knowledge on the part of applicants
Lethargic mindset
Back to original condition after Certification
 Usual Problems faced by applicants:
Sometimes lack of Knowledge on the part of
auditors
Teacher as well as Examiner status
Lack of time for thorough auditing
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 Useful Web Sites:
http://www.who.int/en/
 http://www.who.int/bookorders/anglais/
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subscription1.jsp?sesslan=1
 http://www.who.int/medicines/organization/
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qsm/activities/qualityassurance/gmp/gmpcove
r.html
 http://www.fda.gov/
 http://www.health.gov.au/tga/docs/html/gmph
ome.htm
 http://www.mca.gov.uk/
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M. Mitra
Former Dy. Drugs Controller (India),
CDSCO
(M) 9716755102
Email : [email protected]
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