Transcript Slide 1

FEED BACK & MONITORING PROCESS
OF
ERDMP
IN
MATHURA REFINERY
Mr. B. BARLA, SO (HSE)
Mr. UK SHAKHYAWAR, CM (HSE)
Mr. PK VIDYADHAR, DGM (HSE)
Mr. C SHANKAR, GM (HSE)
Roadmap to ERDMP Accreditation
• M/s DMI, Bhopal was entrusted for accreditation
of ERDMP on 16.12.2012
• ERDMP for Mathura Refinery was developed as
per the ERDMP guidelines
• ERDMP handed over to M/s DMI, Bhopal for
preliminary review on 25.01.12
• ERDMP reviewed and valuable suggestion given
for inclusion
• Experts from M/s DMI, visited Mathura refinery on
29.03.12 for verification through conducting
disaster drill.
Roadmap to ERDMP Accreditation
• Disaster drill conducted with observation by M/s
DMI, Bhopal personnel.
• Areas of improvement suggested for Mathura
refinery and external agencies as well.
• Final review of the ERDMP was done from 21.05.12
to 24.05.12 through field verification.
• Final Off-site disaster drill was conducted on
29.05.12 with active participation from District
administration, Police Deptt., District Medical
Services & other external agencies.
• Accreditation of ERDMP Mathura refinery was
obtained on 19.06.2012.
Changes in ERDMP
Inclusion of the following are done in ERDMP
•
•
•
•
•
•
•
•
Classification of emergency scenarios as Level -1, Level-2 &
Level – 3.
Inclusion of Risk analysis cases in detail for making
suitable emergency plan scenario wise
Details of Flora & fauna in neighborhood
Elaborated consideration of Natural calamities like
Earthquake & Cyclone
Details of cattle & livestock
Details of first aid trained personnel
Additional maps for like Sewerage network, risk zones in
overall plot plan etc.
Additional contact information of PNGRB, Environmental
laboratories, public and private consultant associated with
emergency handling etc.
Scenarios in ERDMP
Sl
Scenario
1
2
3
4
5
6
7
8
9
10
FIRE IN THE TANK FARM AREA (MAJOR FIRE)
FIRE AND EXPLOSION IN THE UNIT AREA
BOILER EXPLOSION IN THERMAL POWER STATION
VAPOUR CLOUD EXPLOSION (LPG)
H2S RELEASE FROM SULPHUR RECOVERY UNIT
CHLORINE LEAK NEAR COOLING TOWER OF TPS
NAPHTHA LEAK IN COOLING WATER SYSTEM
FLOOD IN THE REFINERY
LARGE OIL SPILLAGE WHICH CAN FLOW OUT OF THE REFINERY
UN-NOTICED CONTINUOUS LEAK OF LPG/PROPYLENE FROM
SAMPLING / DRAINING POINTS IN THE PROCESS UNITS or IN OFF-SITE
LEAKAGE FROM POL /LPG TANK TRUCK IN THE CLOSE VICINITY
OUTSIDE THE REFINERY, WHICH HAS POTENTIAL TO HAVE IMPACT
INSIDE THE REFINERY
HYDROGEN GAS LEAK AND FIRE IN UNIT
PIPELINE RUPTURE
FLOOD & CYCLONE SCENARIO
EARTHQUAKE
CO LEAK FROM FCC
11
12
13
14
15
16
Glimpses of Disaster Drills
Onsite Disaster drill
De-briefing session Onsite Disaster drill
Off-site Disaster drill
De-briefing session Offsite Disaster drill
Suggestions of M/s DMI Bhopal
After Onsite Disaster Drill (on 29.03.12)
• Develop proper communication flow chart
• Use of audio-visual appliances training and awareness
• Divider on road for smooth traffic control
• Prominent display of Organogram
• Head counts at assembly points
• Demarcation of assembly points
After Off-site Disaster Drill (on 29.05.12)
• Contacting village coordinators
• Continuous awareness programs
• Communication with village coordinators
• Improved traffic control
• Awareness on Hazardous Material Symbol on trucks
And many more……
Monitoring
Effectiveness of the ERDMP depends upon
• Communication system
• Fire fighting resources
• Rescue resources
• Transport facilities
• Medical facilities
• Manpower
Monitoring
Schedule checking
• Telephones of Emergency Coordinators/
Emergency Control Center– Daily
• Paging system – Daily
• Sirens –Daily
• Fire tenders – Daily
• Fire pumps – Daily
• Fire alarm/bell – Daily
Monitoring
• Road condition – Obstruction/damage
reported in daily report
• First aid box – Fortnight
• Gas detectors – LPG area : Monthly
•
Other : Quarterly
• Training : Daily training to contract workers
on general safety rules inside refinery.
• Training on fire fighting appliances for CISF
personnel.
• Training conducted on live fire training
ground with plant like model equipments
Monitoring
Overall effectiveness checked by conducting
• Fire mock drill – Once in a month at
shop floor
• Onsite disaster drill – Quarterly
• Off-site disaster drill – Annually
(Participation from District Administration, Fire services,
Police Deptt., Medical Services, Factory Inspector & other
external agency)
Monitoring
DE-BRIEFING SESSION
• During disaster drill observer’s placed at 20
locations.
• Observer’s are provided with site specific checklist
for observation
• De-briefing session conducted after drill
concluded
• Observations are discussed and recommendations
are framed up.
• Recommendations reviewed in monthly HSE
meeting
Contribution of M/s DMI, Bhopal
M/s DMI involvement ..
• Improved the participation of external
agency in Disaster drills
• Provided guidance to District Authorities
for improvement in awareness &
participation of neighborhood population
• Provided guidance for infrastructure
development for sheltering and
rehabilitation.
All the above are very much valuable for
developing an effective ERDMP as Mathura
refinery does not have any mutual aid partner
Thank You
“The more you sweat in peace, the less you bleed in war”
George S. Patton, (Former US general)