Transcript Document

The Tomcat Tool
for rigging up smaller ID
BOPs to a Drilling or Workover
BOP Stack
1
What does it do?
 Crosses over large BOP to small bore for
wireline, coil tubing, snubbing or pumping
 Rig up and rig down time is minutes
 Achieves full working pressure of the
annular preventer
2
Benefits?
 Has a full working pressure primary seal
 A full working pressure back up secondary
mechanical flow barrier
 Enhances safety for the crew and operation
 Saves time and money
3
What is it?
 Two (2) pieces:
- shooting nipple
High Pressure
Shooting Nipple
(HPSN) Assembly
- hold down flange
Hold-down
flange
B
B
11.00
Sec B-B
4
Initial rig up of Hold down Flange
 Install the hold down
flange with the stack
with standard studs
 Test flange with the
stack (e.g., upper BOP)
Bell nipple
Hold-down
flange
Annular
 Full bore for drilling
operations
5
How does HPSN rig up?
 When you need
small bore BOPs
install the HP
Shooting Nipple
(HPSN) to hold
down flange
 Installs with acme
threads (12 turns at
low torque)
Rotary
HP
Shooting
Nipple
Hold-down
flange
Annular
6
How does it work?
 Upward or
downward forces
are supported by
the flange
 Primary seal is
annular element
 Secondary seal is
lip seal
Acme thread
hold down
Primary
barrier
Secondary
barrier
Lower
barrier if
desired/
needed
7
Hold-down flange assembly
 Forces absorbed by threads
 Pressure is sealed by lip seal and ring gasket
Acme threads
resist + or forces
Seal area for lip seal
8
What is it good for?
 WL work on
drilling stacks
 Coil tubing on
drilling stacks
 Snubbing
operations
 Pumping
operations
9
What are the advantages?
 Saves lots of time and
costs
 Operations are safer
for personnel and rig
 Reduces climbing to
install conventional
systems
 System is properly
pressure tested
10
Cost advantage?
 Conventional method with
a requires removal and
reinstallation of bell nipple
and a crossover = 10 hrs
 Tomcat Tool = 1 hour
 Savings 9 hours per run
 At $1500/hr for rig time
savings = $13,500 per run
(before rental costs)
11
Testing Detail?
2) Install Bel
nipple
1) Install
hold-down
flange
1) Install flange
2) Install bell nipple
3) Run test plug in wellhead
4) Run flange test plug
5) Pressure test whole system
(which pressure tests cap and
upper ring gasket seal)
4) Flange
test plug
5) Test
pressure
3) Wellhead
Test plug
12
Test integrity?
 Upper ring gasket is
tested
 Lip seal in annular cap is
tested
 Tomcat system is full
rating of the annular BOP
 Has secondary seal not
provided in conventional
system
Annular
lip seal
Ring
gasket
Test
pressure
13
Proto type test
 Upper ring gasket is
tested
 Lip seal in annular cap is
tested
 Tomcat system is full
rating of the annular BOP
 Has secondary seal not
provided in conventional
system
Test plug
Holddown
flange
10m
test
14
Normal Operations
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Full working bore
Thread is protected
Seal area is protected
Protector is removable
Thread
and seal
protector
15
Design loads 11” 5m version
 Thread 1130kip
 Studs 2000kip
 HPSN connections in body 2000kip
tension or compression
 HPSN body 2000kips tension
500kips compression
 Burst 14,000 psi WP = 5,000 psi
 Test pressure 10,000 psi
 Lip seal WP = 5,000 Test 10,000 psi
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Specifications
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SF according to AISC
Mgf by API 6A PSL-3
H2S spec to NACE MR-01-75
Materials ASTM 4130 22 Rockwell C hardness
Welding according to AWA
All outlets flanges to API 6A PSL-3
Material traceability and accountability
Protected under USA Patent law (use and
equipment.
17
Features
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Forces (up/down) are supported fully
Two (2) flow barriers
Quick and efficient rig up and rig down
Tests the upper BOP section
(not done normally)
 Flange is full bore when not in use
 BOP is fully functional (can close blind)
18
Risk Reduction
Indonesian blowout
during logging 2001
Cost of control $44m
Loss of one year of
drilling
19
Wireline Blowout
20
Total Parts Required
21
R-BOP + Tomcat Tool
 Bell nipple is a
R-BOP
housing
 If well is
unstable run
R-BOP
assembly
 Drill ahead at
balance
R-BOP
Housing
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R-BOP that will match up with HPSN
system
 Star Rotating
Head
 Rotating head
system
 WP = 1000 psi
 Test 2000 psi
 No lubrication
system required
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Information Necessary for Ordering the TomCat Tool
Rev 1 15-April-05
Rig Info
Distance annular top to
1
top of rotary
Units
3c
2a
2b
2c
2d
2e
Annular Info
Manufacturer
Model
Inner bore ID
Working Pressure
Top connection
3a
3b
3c
3d
3e
3f
Tool Specifications
Inner bore ID
Working Pressure
Top connection
Side outlet ID
Side outlet connection
Side outlet valve type
3e
Top of Rotary Table
3a
3d
3f
Rotary
3b
1
2e
4a
4b
4c
4d
4e
4f
Order Info
Rig designation
Date required
Length of rental
(estimate)
Contact person
Contract info
Other
2a
2b
2d
2c
Shaded cells are the required information.
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TomCat Tool Patented Process
The TomCat Tool TM has U.S. Patents awarded for
“High Pressure Adaptor Assembly for use on Blow Out
Preventers” and “Method for Rapid Installation of a Smaller
Diameter Pressure Control Device Usable on Blow Out
Preventers”.
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U.S. Patent Number 7,267,179
U.S. Patent Number 7,334,634
U.S. Patent Number 7,383,887
U.S. Patent Number 7,464,751
Contacts
ABEL Engineering/Well Control Co.
Houston, Texas USA
L. William "Bill" Abel PE
President
 Office: +1-713-355-3838
 Fax: +1-713-355-438
 Cell: +1-713-204-0294
 Email: [email protected]
 Worldwide GSM:
+1-713-204-0294
 Web: www.abel-engr.com
 Skype name:
BillAbel_ABEL_Engineering
 Skype-In Tele:
(rings direct to Bill's PC)
+1-713-893-3367
 Mailing: 2907 West Lane Dr.
Houston, Texas
77027
 Office: 4740 Ingersoll
Suite 102
Houston, Texas
77027