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IMNR Radu R. Piticescu, Roxana M. Piticescu, National R&D Institute for Non-Ferrous and Rare Metals, Pantelimon, Ilfov, ROMANIA Al 5-lea Seminar "Nano" 2 martie 2006 Presentation content Introduction Problems and barriers in development and applications of hydrothermal procedures for electronic materials Applications in BST ceramics Applications in Al-doped ZnO Conclusions and future works Al 5-lea Seminar "Nano" 2 martie 2006 INTRODUCTION Nanomaterials market: 490 billion dollars in 2004 and 900 billion dollars in 2005 and 11 trillion dollars in 2010 (annual average grown rate > 10%) The primary of nanomaterials companies material product types and primary market focuses of nanomaterials companies Nanomaterials – the driving force, by Michael J. Pitkethly, Market Report, December 2004. Al 5-lea Seminar "Nano" 2 martie 2006 INTRODUCTION Hydrothermal reactions: chemical processes at high pressures and temperatures over the boiling temperature in aqueous solutions Solvothermal reactions: chemical processes at high pressures and temperatures in nonaqueous solutions Hydrothermal reactions between species in hydrothermal solutions One element M(II)2+(aq) + 2OH-(aq) = MO+H2O; M(II)=alcaline-earth metals: Mg, Ca, Sr, Ba 2M(III)3+(aq) + 6OH-(aq) = M2 O3 + 3H2O; M(III)= Al, Ga, Ln M(IV)4+(aq) + 4OH-(aq) = M O2 + 2H2O; M(IV)= Si, Ge, Ti, Zr, Hf, Mn,... Two elements (ABO3, ABO4,....compounds) xM(II)2+(aq) +y M(IV)4+(aq) +6(x+y)OH-(aq) = M(II)xM(IVy)O3 + 3(x+y)H2O; xM(III)3+(aq) + yM’(III)3+(aq) +6(x+y)OH-(aq) = xM(III)2 yM’(III)2 O3(x+y) + 3(x+y)H2O Hydrothermal crystallisation: transformation of amorphous species in crystalline ones (under the influence of temperature and pressure): M(OH)n = MOn/2 +(n/2) H2O Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials STRENGTHS OF HYDROTHERMAL SYNTHESIS •One step process •Minimize energy consumption •Closed systems, low environmental impact •Products with much higher homogeneity than solid state processing M.Yoshimura, W.Suchanek, Solid State Ionics 98 (1997), pp. 197-208 Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials STRENGTHS OF HYDROTHERMAL SYNTHESIS Any shape, any size (combining with other external driving forces, e.g. electrochemical) U/I Hydrothermal deposition 120 PT; PZ; ST; BT 80 60 log K 100 40 20 500 0 400 Cathode Reference Anode Te 300 m pe 200 ra tu re 100 ,d eg .C 0 Electrophoretic deposition PT; PZ; ST; BT R.R. Piticescu, R.M. Piticescu, Workshop COST D30, Turin, 26-28 Feb. 2004 Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials WEAKNESSES • Prediction: Lack of thermodynamic data (only for ideal solutions, low valence ions) T, p m[M(OH) n ]z [M(OH2 ) mnq (OH) q ]( mzq ) qH nJ RT ln K j G (A ) i 1 J i 0 f J i KJ nJ (m Ai )i , J log Ai = Hi +BZi + Pi Ai i 1 Ji is the stoechiometric coefficient of species “i” in the reaction “j” G0f is the standard free enthalpy of formation of reacting species AJi mAi is the molar concentration of species Ai the solution i is the activity coefficient Lencka and Riman (Rutgers Univ), J.Am.Ceram.Soc, 76, 10, 2649-59 (1993) Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials WEAKNESSES 100 70 • Prediction: Kinetic limitations t 50 tf Fc ( t ) 100 Fc ( t ) t 1 3(1 ) 2 / 3 2(1 ) tf 50 150C 0 0 125C 0 0 0 100 Fc ( t ) 5000 1 10 t 4 1 10 t 1.5 10 15000 4 4 4 50 100 40 t 1 (1 )1 / 3 tf 50 200C 0 5000 1.5 10 15000 D (nm) 0 0 0 0 0 0 5000 30 -ln (1-)= kt m 20 10 1 10 t 4 1.5 10 15000 4 0 0 2 4 6 8 10 Time (h) R.R. Piticescu, C. Monty, D. Taloi, D. Millers, Sensor and Actuators B, 109 (1), 102-6 (2005) Roxana M. Piticescu, R. R. Piticescu, D.Taloi, V. Badilita, Nanotechnology vol. 14 (3), pp. 312-17 (2003) Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials OPPORTUNITIES VERSATILITY:Oxides, non-oxides, organic/biologic materials; hybrid materials HYDROTHERMAL SYNHTESIS IS ONE OF THE VERY FEW METHODS ABLE TO GENERATE NEW MATERIALS OR MATERIALS WITH RADICALLY NEW PROPERTIES Recent examples: new ultra-hard materials (e.g. BC2N)[1] some of which can be doped for semiconductor (e.g. p- and n- doped cubic-BN)[2] or opto-electronic (e.g. cubic-Si3N4)[3] applications,. ANi3+0.98Fe0.02O3 (A=Nd, Lu) perovskites [4] New physical phenomena may be found, for example the perovskite BiNiO3 (prepared at 60 kbar, 1000 °C) shows a unique transition between a metallic state, with charge distribution Bi3+Ni3+O3, and a valence disproportionated and charge ordered insulating state, Bi3+Bi5+(Ni2+)2O6.[5] [1] Solozhenko,V. L., Dub, S. N. & Novikov, N. Diamond Relat.Mater. 10, 2228–2231 (2001) [2] Taniguchi, T. et al. Jpn. J.Appl. Phys. 241, L109–L111 (2002). [3] I.A.Presniakov, G.Demazeau, A.V.Baranov, A.V.Sobolev, K.V.Pokholok., Phys. Rev. B71, 2005, 054409 [4] Gryko, J. et al. Phys. Rev. B 62, 7707–7710 (2000). [5] Ishiwata S, Azuma M, Takano M, et al, J. Mater. Chem. 12, 3733 (2002). Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials Nucleation and growth -surface diffusion - continuous growth at the kinks d RT j ( ) 0 dt z 2 F 2 c cad -Formation of clusters and critical nuclei - Formation of monolayrers by layer to layer growth W(t) = W0 ( 1 - ekt ) Types of morphologies Unpredictible! -Layer or platelate growth - Pyramidal growth -Whiskeres -Dendrites -Epitaxial growth on crystalline substrates -Oriented growth on polycrystalline or amoprphous substrates Al 5-lea Seminar "Nano" 2 martie 2006 Problems and barriers in development and applications of hydrothermal procedures for electronic materials THREATS Phase separation: additives for agglomeration/de-agglomeration (steric or electrostatic effects) Processing: fine, nanocrystalline powders require high pressures to be compacted special forming technologies P P C ab a 1 +kT V repulsion V total Vt H -kT V atraction elastomer fluid lack of reliable and standardised characterisation methods; anxiety of end-users vis-à-vis of environmental problems related to nanopowders manipulation Al 5-lea Seminar "Nano" 2 martie 2006 Center of Technological Transfer for Advanced Materials Identify market requirements for new technologies, services and products in the field of advanced biocompatible and smart metallic, ceramic and composite materials; Consultancy and expertise in the field of advanced materials; Participation in elaboration of prognoses in the field; Encouraging specialized studies for students, masters, PhD students; Consultancy for SMEs and companies in the elaboration and participation in national and European R&D projects; Support for SMEs in implementation of European standards for materials Al 5-lea Seminar "Nano" 2 martie 2006 Applications: hydrothermal synthesis of BST Dielectric, piezoelectric and electro-optic properties for applications in the electronic industry: imaging devices, optical memories, modulators, transducers, actuators, high-k dielectric constant materials. Properties strongly dependent on the metallic elemental ratios, impurities, microstructure and grain sizes. (1 0 1) 3000 5000 B2 P22 Ba0.77Sr0.23TiO3 44-0093 4500 4000 10 20 30 40 50 60 70 80 (2 1 1) (2 0 0) 90 (2 2 2) (3 0 2) (2 1 2) 500 (3 1 1) 1500 (2 0 2) 2000 (3 1 0) 2500 1000 0 0 3000 (2 0 1) (3 1 0) (3 1 1) (2 2 2) (2 0 2) (2 1 2) 500 (2 0 1) (1 0 0) 1000 (2 0 0) 1500 (2 1 1) 2000 3500 (1 1 1) Intensity [a.u] 2500 (1 1 1) Intensity (a.u.) B1 P27 Ba0.77Sr0.23TiO3 PDF#44-0093 (1 0 1) 5500 3500 0 20 2 30 40 50 60 70 80 90 100 2 HT synthesis 150 0C/3h; sintering 1250 0C HT synthesis 200 0C/3h; sintering 1250 0C Al 5-lea Seminar "Nano" 2 martie 2006 110 Applications: hydrothermal synthesis of BST A Non-stoichiometric; sintering 1250 0C Stoichiometric composition Nanodomains? Al 5-lea Seminar "Nano" 2 martie 2006 Applications: hydrothermal synthesis of BST BaSrTiO3_B2_P30 RT; electron beam excitation 0.25 0,16 5 ns 15 ns 0.20 Luminescence intensity Luminescence intensity, a.u. BaSrTiO3B2_P3 RT; e-beam excit.; no correction; FEP100 0,18 0.15 0.10 0.05 0,14 0,12 5 ns 10. ns 20. ns 0,10 0,08 0,06 0,04 0,02 0,00 0.00 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 2,0 3.8 2,2 2,4 2,6 2,8 E, eV E, eV Cathodo-luminescence spectrum (electron beam excitation) with different delay times BST_ ceremic B7_P11 RT, e-beam excitation FEP100, with correction Luminescence intensity 0.08 0.07 FEP83 FEP100 0.06 0.05 0.04 0.03 Fundamental absorption 0.02 0.01 0.00 1.0 1.5 2.0 2.5 3.0 3.5 4.0 E, eV Al 5-lea Seminar "Nano" 2 martie 2006 3,0 3,2 Applications: hydrothermal synthesis of BST 0.40 BST7P11 0.35 1 0.30 172 1-100 Hz 2-1000 Hz 3-10000 Hz 4-100000 Hz 5-1000000 Hz 170 168 166 2 3 B2P30 4 5 1-no 2-1000 Hz 3-10000 Hz 4-100000 Hz 5-1000000 Hz 164 0.25 tg 162 2 0.20 160 158 0.15 156 3 0.10 154 4 0.05 5 0.00 -20 0 20 40 60 80 100 120 152 150 -20 0 0 20 40 60 0 T, C T, C = (C*d)/(0*S) 0=8.85 810-12 farad/m, C-capacity, farad d-thickness, m S-surface area, m2 Al 5-lea Seminar "Nano" 2 martie 2006 80 100 Applications: synthesis of Al-doped ZnO •Non-stoichiometric (Zn1+xO) •Semi-conducting transparent oxide with a large band gap (3.4eV). Doping with impurities such as Al and In can increase the conductivity of ZnO (large values of electronic carrier density: n~1020cm-3, and mobility: n ~ 1000 cm2V-1). •Piezoelectric properties of zinc oxide thin films can be used in various transducers, acoustic wave and acoustic-optical devices. •Combination of high visible transparency and low electrical resistivity is very useful in applications such as transparent electrodes in solar cells, luminescence display screens, ultraviolet diodes . •When ZnO is in polycrystalline form, luminescence depends on the grain size; ZnO nanomaterials offer from this point of view a new and promising field of investigations. I, a.u. 4000 3000 2000 Exciton type and donor-acceptor 1000 luminescence 0 2,0 400 2,4 800 2,8 1200 t, n s 1600 3,2 E, eV Al 5-lea Seminar2000 "Nano" 2 martie 2006 1,6 0 Deffect associated luminescence Applications: synthesis of Al-doped ZnO 1800 01AlZnO 41116004 Intensity [counts / sec ] 1600 1400 1200 1000 800 600 400 200 0 0 20 40 60 80 100 120 2 theta 0.1 % Al ZnO- hydrothermal precursor 1800 0,1AlZnO-vc5 41116005 Intensity [ counts / sec ] 1600 1400 1200 1000 800 600 400 200 0 0 20 40 60 80 100 120 2 theta [deg] 0.1 % Al ZnO vc5- solar furnace R.R. Piticescu, R.M. Piticescu, C. Monty, L. Grjgorieva (under press in J.Eur.Ceram.Soc. 2006) Al 5-lea Seminar "Nano" 2 martie 2006 Applications: synthesis of Al-doped ZnO 1000 Intensity [ counts / sec ] 0,5AlZnO 41116009 800 600 400 200 0 0 20 40 60 80 100 120 2 theta [ deg ] 0.5 Al% ZnO hydrothermal precursor 1200 Intensity [ counts / sec ] 0,5AlZnO-vc10 41116010 1000 800 600 400 200 0 0 20 40 60 80 2 theta [deg] 0.5 Al% ZnO vc10- solar furnace Al 5-lea Seminar "Nano" 2 martie 2006 100 120 140 160 Applications: synthesis of Al-doped ZnO Al 5-lea Seminar "Nano" 2 martie 2006 Applications: synthesis of Al-doped ZnO [0002] [1010] [0002] [1011] [0002] [1011] [1010] [1011] [1010] Al 5-lea Seminar "Nano" 2 martie 2006 Applications: synthesis of Al-doped ZnO Al. contents from chemical analysis [% weight] Density [g/cm3] BET [m2 / g] Grain size from BET [nm] 01AlZn 41116004 Precursor 0,053 5,3932 9,3872 119 01AlZnOvc5 41116005 after SVC 0,025 5,6718 22,3151 05AlZnO 41116009 Precursor 0,45 5,3175 05AlZnOvc10 41116010 after SVC 0,15 025AlZnO 41116014 Precursor 10AlZnOvc3 41116019 after SVC Sample Grain size from SEM pictures [nm] Grain size from XRD [nm] Morphology Balls – dimensions Length : 100 – 400 nm Width : about 50 nm [1010]- 50 [0002]- 55 [1011]- 45 Balls 57 Whiskers – dimensions Length : about 100 nm Thickness: about 50 nm [1010]- 45 [0002]- 60 [1011]- 50 Whiskers 22,2015 66 Balls – dimensions Length: 100 – 200 nm Width: about 50 nm [1010]- 35 [0002]- 45 [1011]- 35 Balls 5,5455 12,8577 59 Whiskers – dimensions Length: about 200 nm Thickness: about 50 nm [1010]- 25 [0002]- 40 [1011]- 35 Whiskers 0,14 5,3083 17,1554 88 Plates – dimensions Length: about 500 nm Width: from 200 – 500 nm Thickness: about 50 nm [1010]- 45 [0002]- 60 [1011]- 45 Plates 0,16 4,7774 37,6204 43 Whiskers – dimensions Length:from 200–1000 nm Thickness: about 100 nm [1010]- 40 [0002]- 60 [1011]- 45 Whiskers Al 5-lea Seminar "Nano" 2 martie 2006 Applications: synthesis of Al-doped ZnO 1.5x10 0 (Bulk) (#41116004 - 0,1%Al prekursor) (#41116005 - 0,1%Al cienka warstwa) 0 Intensity, a.u. Intensity, a.u. 1.0x10 5.0x10 -1 4.5x10 0 4.0x10 0 3.5x10 0 3.0x10 0 2.5x10 0 2.0x10 0 1.5x10 0 1.0x10 0 5.0x10 -1 (Bulk) (#41116010 - 0,5%Al prekursor) (#41116014 - 0,5%Al cienka warstwa) 0.0 0.0 350 400 450 500 550 600 650 700 750 350 400 450 500 550 600 650 700 750 Wavelength, nm Wavelength, nm PL spectra: two bands – band edge emission (likely of free excitonic and band-to-band and free-to-bound origin) peaked at about 380 nm and a broad band emission (defect related band) peaking at about 520 nm to 600 nm. The broad PL band clearly is due to an overlap of two known ZnO defect related bands – ZnO red PL emission and ZnO green PL emission. The latter dominates in samples with a higher Al fraction. Further studies are required to get a better insight to origin of these two bands and in order to determine conditions of their observations. We noticed that band edge emission is red shifted in nanopowders, as compared to a spectral position of a relevant band in the reference sample. Al 5-lea Seminar "Nano" 2 martie 2006 Applications: synthesis of Al-doped ZnO 1 0 0 % T5 0 UV-VIS spectra of 4Al ZnO films 0 3 1 0 5 0 0 1 0 0 0 1 5 0 0 W a v e le n g th [n m 2 0 0 0 2 3 0 0 ] Pure and Al doped ZnO has been produced using the hydrothermal method. Lattice constant increased while the density decreases with an increase of Al content. Enhancement of luminescence with increase of Al content (related to a surface passivation or impurityrelated defect reaction?) The morphology of the product varied strongly with the synthesis parameters. The vaporisation-condensation technique in a solar reactor from hydrothermal precursors lead to a change of morphology and creation of whiskers. The so-obtained powders/whiskers show brighter light emission, even though the solubility limit of Al decreased comparing to the precursor made using the hydrothermal method. Al 5-lea Seminar "Nano" 2 martie 2006 CONCLUSIONS • Hydrothermal synthesis is a versatile method for producing many nanomaterials with controlled stoichiometry and doping elements concentrations •Hydrothermal + electrochemical: producing of thin/thick films •Hydrothermal + PVD : increase dopant level of elements with low vapour pressure and control morphology FUTURE PROSPECTS •BST nanomaterials (sintered pellets, thin films): study the role of nanodomains on PL spectra and electrical properties, modeling the device •Al-ZnO nanomaterials (p-type, powders and thin films): electro-optical properties •N-doped (n-type nanomaterials) ? Al 5-lea Seminar "Nano" 2 martie 2006 Future prospects Al 5-lea Seminar "Nano" 2 martie 2006 CONTACT PERSONS Dr.Teodor Velea, General Director e-mail : [email protected] Dr. Roxana Piticescu, Lab. Head e-mail : [email protected] Dr. Robert Piticescu, Director Center for Technology Transfer in Advanced Materials e-mail: [email protected] Phone/fax : 0040-21-352.20.48 / 352.20.45 Address: 102 Biruintei Blvd., Pantelimon, judet Ilfov, Romania Al 5-lea Seminar "Nano" 2 martie 2006 Acknowledgements Nanostructured Materials Group – INCDMNR Pantelimon Dr. C;l;aude Monty –CNRS /PROMES France Prof. Witold Lojkowski and Dr. Pielaszeck-UNIPRESS Warsaw Dr. Larisa Grjgorieva and Dr. Vismants Zaulus– Inst. Solid State Physics Riga Dr. I. Sajin and Dr. M. Dragoman-Nat. Inst. Mycrotechnologies Dr. Eugeniu Vasile – METAV CD Bucharest dr. eng. Maria Giurginca – CNC-UPB, Bucharest EGIDE France – supporting the ECO-Net “Fun-Nanos” project Thank you for your attention ! Al 5-lea Seminar "Nano" 2 martie 2006