SBB Technical Presentation - ust
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SBB PRESENTATION
EMERGENCY RESTORATION SYSTEM
2012
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
CONTENT
• Company Profile
• Company Activities
• Worldwide Presence
• ERS Application
• Tower Components
• Anchor Types
• Assembly Methods
• Other Tools For Assembly
• Logistics
• Training
• Software
• Research & Development
• Special Projects
• Financing
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY PROFILE
9000m2 built on 35,000m2 of land with modern facilities,
machines and equipment
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY PROFILE
Company founded in 1974
Emergency Restoration
System (ERS) since 1989
First mast section design was
lattice
R&D with client’s collaboration
to improve design
New improved modular design
came in 1998. Same mast
section (412 x 412) used for
69kV up to 1200kV+
Today we are the leading
supplier of ERS worldwide.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY PROFILE
Certifications
•
•
Achievements
ISO 9001-2008
Canadian Welding
Bureau (CSA W47.1M
and W47.2M; CSA
W59-M1984)
•
•
Memberships
•
•
Chamber Of Commerce
International Trade
Professionals (CITP)
MercadOr 2008 Award
Winner (Market
Diversification
Category)
Mercure 2010 Award
Finalist (Market
Development
Category)
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY ACTIVITIES
STEEL
ALUMINUM
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY ACTIVITIES – STEEL
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY ACTIVITIES – ALUMINUM ERS
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
COMPANY ACTIVITIES – ALUMINUM
OTHER APPLICATIONS
MET MASTS
TELECOM TOWERS
LIGHTING TOWERS
USING THE SAME
MAST COMPONENT
MODULAR DESIGN
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
WORLDWIDE PRESENCE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
WORLDWIDE PRESENCE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ERS
APPLICATION
BENEFITS AND APPLICATION OF ERS:
Interruption of power can cause high fines
and costs to a transmission company.
Therefore SBB ERS towers can be used to
quickly, safely and efficiently:
•
•
•
•
•
Restore power interrupted by natural
disasters, sabotage or vandalism.
Perform maintenance on a power line and
minimizing the outage time.
Perform new construction of power lines,
cross roads, or new substations.
Perform renovations on old lines.
Perform hotline maintenance.
The list is endless…
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Line deviation for new
building
construction
using SBB ERS Tower
can significantly reduce
the construction time.
Companies can focus on
building
without
the
stress of power outage
for long periods.
CONSTRUCTION OF NEW IKEA
NORWAY – LYSE ENERGY
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Quick reaction to a
storm or a flood is very
important.
After
a
field
and
software training, our
clients are capable to
face
virtually
any
situation that come their
way.
SNOW STORM
SLOVENIA – ELEKTRO LJUBLJANA
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Several Teams can work
simultaneously
and
safely on several lines in
parallel.
Our clients can quickly
restore power during an
emergency and then
focus on the cleanup.
FLOOD
BRAZIL – CEEE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
A contractor bidding on
a maintenance project
can save both money
and time.
Projects will take less
time to accomplish using
the SBB ERS towers,
since the scheduling will
be optimized.
CONSTRUCTION OF NEW SUBSTATION
NORTHERN IRELAND – NIE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Highway crossing does
not
allow
for
long
periods of shutdown and
the available space to
work is very limited.
SBB ERS towers have a
small foot print and
require
no
heavy
equipment to put up. It’s
quick assembly allows
for smaller windows of
power shutdown.
LINE DEVIATION FOR HIGHWAY CROSSING
MALAYSIA – TTSB
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Building a new highway
can
demand
the
deviation of an existing
line.
The SBB ERS Towers,
are an effective way to
do so and can keep
power circulating until
the final arrangement of
the new line is done.
CONSTRUCTION OF NEW HIGHWAY
ABU-DHABI – KEC
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
When power outage is
not an option, SBB ERS
towers are the only
option.
Hotline, or live line,
maintenance
can
be
performed using “hot
sticks” to transfer the
conductors from the old
tower to the SBB ERS
Tower.
HOTLINE (LIVE LINE) MAINTENANCE
PARAGUAY – ANDE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Support is key in any
emergency. Our team of
engineers offers it when
the client needs it the
most.
SBB Offers free technical
support for all your
emergency needs.
MUD SLIDE & TOWER COLAPSE
NORTHERN IRELAND – NIE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ERS TOWER COMPONENTS
“EFFICIENCY AND SAFETY”
All SBB ERS tower components and tools are
designed with efficiency and safety on our mind.
SBB Towers do not require concrete bases. It is
as easy as placing a plate on the ground and
start building.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Aluminum base plate
requires no foundation.
Larger foundations are
available for soft soils
that do not have the
required bearing
capacity.
BPL-0016: Aluminum Base Plate
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
The Articulated Base has
360° rotation on the
horizontal plan and 180°
on the vertical plan.
Allows the tower to be
installed on uneven
ground.
ABS-0830: Articulated Base
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Mast sections are piled
one on top of the other
like Lego® blocks.
Each hole on the mast
section is positioned at
31cm apart. Each one
acts as an attachment
point for the different
brackets.
2.904m – 135kg
1.977m – 96kg
Each corner acts as a
railing system that will
allow some of the
equipment to slide on
the tower without
interruption.
MSC-4129: 3m (10’) Mast Section
MSC-4126: 2m (6’) Mast Section
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
The swivel guy plate
consists of 4
components and can be
installed at any hole.
It takes seconds to
install on the tower.
The guy plate is used to
fix the guy wires (stays)
or to connect the
suspension/strain
insulators to the tower.
GPL-0270: Swivel Guy Plate
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
Post insulators are
attached at any level
using the functionality of
the holes. Brackets are
designed to fix them to
the tower.
LPB-S56U: Post Insulator Bracket
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ANCHOR TYPES
Anchor plate
Rock anchor
Manta-Ray Anchor
Helix Anchor
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ASSEMBLY METHODS
“WRENCH, RATCHET AND HAMMER”
From the hammer to the sliding gin pole, the
required tools are supplied to fully assemble the
tower without the need to run around for a
missing wrench.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ASSEMBLY METHODS – SLIDING GIN POLE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ASSEMBLY METHODS – BALL JOINT GIN POLE
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ASSEMBLY METHODS – BOOM TRUCK
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
ASSEMBLY METHODS – HELICOPTER
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
OTHER TOOLS FOR ASSEMBLY
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
LOGISTICS
Our Towers are shipped in
maritime containers that
act as a way of mobilizing
as well as storing the
material.
Three options exist:
• Container storage system
• Railing for lifting heavy
items
• Wood crates
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
TRAINING
SBB specialists offer their
help and expertise in order
to offer the best results in
using the SBB ERS Towers.
The typical training program
consists of:
• 5 days field training
• 3 days software training
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
TRAINING
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
TRAINING CENTERS
ASBRO, SWEDEN
SVENSKA KRAFTNAT
LUSAKA, ZAMBIA
KGRTC
TERREBONNE, QUEBEC
SBB
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SOFTWARE ANALYSIS
“PLS-CADD /LITE & PLS-POLE/LW+MAST”
The solution comes with a software that is both
intuitive and easy to use. Making it easy for the
end user to customize the configuration to the
specific need of the situation.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SOFTWARE ANALYSIS
PLS – CADD / LITE
• Main program in which all
the impact of the outside
conditions is analyzed. Such
conditions are:
•
•
•
•
•
•
•
Weather conditions and wind
loads;
Type of conductor & OHGW;
Conductor & OHGW tension;
Number of conductors per
phase;
Line angle;
Span length;
Etc…
PLS – POLE / LW+MAST
• A module to define the ERS
structure’s:
•
•
•
•
•
Tower components capacities
Number of guy (stay) wires
Insulators mechanical
capacities
Geometrical characteristics of
the elements
Etc…
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SOFTWARE ANALYSIS
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SOFTWARE ANALYSIS
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
RESEARCH & DEVELOPMENT
“CONSTANT IMPROVEMENT”
Our design philosophy is that there is always a
better way of doing things. SBB has engaged
itself in constantly trying to improve the tower
and its components.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
R&D – WORKING PLATFORM
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
R&D – MECHANICAL TESTS
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
R&D – MECHANICAL TESTS
TESTED TO THE ULTIMATE
STRENGTH
USED 5TH LARGEST PRESS IN
NORTH AMERICA
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
R&D – MECHANICAL TESTS
RESISTED TO:
4.5 MN
1,000,000 lbs.
~455,000 kgf
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SPECIAL PROJECTS
“CLIENT COOPERATION”
Working closely with our clients, SBB will adapt
the solution to their needs.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SPECIAL PROJECTS – MEGA TOWER
THE CHALLENGE
•
•
•
•
•
Extremely critical transmission tower to replace
River crossing: 30m clearance required
800m spans to the shore
Heavy loads: 26 cables (24 cond. + 2 OHGW)
Island setting: very limited space on the ground for guys &
anchors
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SPECIAL PROJECTS – MEGA TOWER
128M HIGH TOWER
SELF SUPPORTED
NO GUY WIRES
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SPECIAL PROJECTS – TOWER CRANE
Assemble lattice towers in
difficult or inaccessible terrain
Lift 4.5 tons
Eliminates the need to
construct roads to enable a
crane truck to access the site.
Environmentally friendly:
Cutting down of trees not
required.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
FINANCING
“EXPORT DEVELOPMENT CORPORATION”
A Crown Corporation wholly owned by the
government of Canada.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
FINANCING THROUGH EDC
Operates in over 200 markets worldwide
Loans offer flexible financing options for foreign buyers of
Canadian goods and/or services
Guarantees can be provided when another financial institution
is prepared to participate in the financing of an export sale.
They can work with them on a risk-sharing basis
Competitive standard rates : LIBOR + Risk premium.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
SUMMARY
Installation Time:
• 10 Sections, with 6 experienced linemen 1 hour.
Better Efficiency:
• Easy storage, transport and assembly, even on difficult terrain.
Lower global acquisition cost:
• Standard hardware, maintenance free, long life cycle, easy
relocation to a new site.
Better technology:
• Lighter, higher, stronger, all with the same flexibility and a small
footprint.
Training & Support:
• Field and software trainings, free technical support, three training
centers, financing through EDC.
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA
QUESTIONS
PREGUNTAS
SORULAR
األسئلة
问题
VRAGEN
TANONG
FRAGEN
ΕΡΩΤΗΣΕΙΣ
CÂU HỎI
सवाल
PERTANYAAN
DOMANDE
SOALAN
PYTANIA
PERGUNTAS
ВОПРОСЫ
VPRAŠANJA
MASWALI
FRÅGOR
คำถำม
ACIER PROFILÉ SBB INC.
3005 DES BÂTISSEURS
TERREBONNE, QUÉBEC
J6Y 0A2
T.: +1.450.968.0800
F.: +1.450.968.0050
WWW.SBB.CA
[email protected]
ACIER PROFILÉ SBB INC. • 3005 DES BÂTISSEURS, TERREBONNE, QUEBEC, CANADA, J6Y 0A2
T.: +1.450-968.0800 • F.: +1-450.968.0050 • WWW.SBB.CA