Waste Heat Recovery
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Transcript Waste Heat Recovery
By
John Yee
Organic Rankine Cycle (ORC)
Same working principle as Rankine cycle
Organic – pentane, propane, ammonia, and coolants
Uses for ORC
Low-grade heat waste recovery
Energy generation is conventionally done using Rankine
cycle with steam
Water needs to be superheated to ~600C to prevent
condensation during expansion.
Organic fluids
Evaporation at lower temperatures and pressures
Lower temperature of waste heat can be used
Energy generation from temperatures as low as 80C to
100C is possible
Carnot efficiency: 𝑛𝑡ℎ = 1 −
𝑇ℎ
𝑇𝑐
Utilizes wastes (wood shavings, barks, sawing, chips)
of a big sawmill
Thermal and electrical energy
Thermal heat and hot water
Nearby schools and hospital
Case 1: Max energy production ~5MW
Electrical efficiency: 15.5%
Net electrical + useful thermal: 33%
Case 2: Max thermal load
Electrical efficiency: 9.5%
Net electrical + useful thermal: 71.8%
Similar systems have appeared in the lumber industry
Trigeneration – combined cooling, heating, and energy
generation
Heating: Condenser Q,out
Cooling: Single-effect absorption chiller
mixture of lithium-bromide (Li-Br) and water.
ORC working fluid
Octane(C8H18): Boiling point 125C
Overall efficiency: ~76%
Electrical efficiency: 15%
Ratio Electrical:Cooling: ~4
Ratio Electrical:Heating: ~0.2
Geothermal heat sources vary in temperatures from 50 to
350C.
High-temp >220C are most suitable for commerical
production of electricity with dry steam and flash steam
systems.
<220C is most commonly available.
Commercial cogeneration using natural gas
Few common working fluids with different characteristics
modeled
Overall efficiency increase of ~5%
41.8% -> 47.1%
Low temperature thermal electric generation
Non-tracking concentrated solar collectors
180-200C
Working fluid: HCFC-123
Short half life
Irradiation: 750 W/m2
Al-Sulaiman, Fahad. “Performance comparison of three trigeneration
systems using organic rankine cycles”. Energy, vol. 36, pgs. 5741-5754.
June 2011.
Guo, Tao, Huaixin Wang and Shengjun Zhang. “Comparative analysis of
natural and conventional working fluids for use in transcritical
Rankine cycle using low-temperature geothermal source”. Int. J. Energy
Res, vol. 35, pgs. 530–544. May 2010.
Pei, Gang, Jing Li, and Jie Ji. “Analysis of low temperature solar thermal
electric generation using regenerative Organic Rankine Cycle”. Applied
Thermal Engineering, vol. 30, issues 8-9, pgs. 998-1004. June 2010.
Stoppato, Anna. “Energetic and economic investigation of the operation
management of an Organic Rankine Cycle cogeneration plant”. Energy, vol.
41, n. 1, pgs. 3-9. May 2012.
Vaja, Iacopo, and Agostino Gambarotta. “Internal Combustion Engine
(ICE) bottoming with Organic Rankine Cycles (ORCs)”. Energy, vol. 35,
pgs 1084-1093. July 2009.