Pre-Mix Burners - ASQ Cleveland Section
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Transcript Pre-Mix Burners - ASQ Cleveland Section
DOE FOR THE CUSTOMER
Chris Vandegrift
V.P. of Engineering
Selas Heat Technology
4BZR Regulator
Objective:
Launch the 4BZR – ½” regulator
Conduct performance tests with
various conditions: flow rate, pressure
variation, washer weights, spring
properties and diaphragms.
Meet or exceed the current standard
for constant pressure output from the
regulator
December 2013
4BZR Before Summer 2013
4BZR Suction Test @ 14 in-H2O Inlet
1.20
Outlet Gauge Pressure, in-H2O
1.00
0.80
0.60
0.40
0.20
0.00
0
50
100
150
200
250
300
-0.20
-0.40
Air Flow, CFH
½” Balanced Zero Regulator
Erratic performance on shut-off
350
400
Variation
“On-Target with minimum variance.”
“Operating with minimum variance is
achieved only when a process displays a
reasonable degree of statistical control.”
-Walter A. Shewhart
Virtual Fishbone
5
Design of Experiments (DOE)
• Design of experiments is a branch of applied
statistics that deals with…
–
–
–
–
Planning
Conducting
Analyzing
Interpreting
…controlled tests to evaluate the factors that
impact the output of the regulator.
4BZR DOE – Main Effects
Main Nut Setting
Seal Nut Setting
Seal Washer
Diameter
4BZR After DOE
4BZR Response Optimizer
Optimal Settings
4BZR Test Rig
Objective: To test Balanced Zero
Regulators performance against
quality standards. The ability to
digitally record and display test data.
4BZR Marketing Claim Tests
4BZR Suction Test @ 14 in-H2O Inlet
Outlet Pressure vs. Flow Rate
0.7
Outlet Gauge Pressure, in-H2O
0.6
Before DOEs
0.5
After DOEs
0.4
0.3
0.2
0.1
0
0
50
100
150
200
-0.1
-0.2
-0.3
Air Flow, CFH
250
300
350
400
Thank you!
Questions?