Transcript Chevron PowerPoint Template

Gulf of Mexico
LO/TO
KnowledgePlanet
Awareness & Quiz
April 2008
© Chevron 2005
DOC ID
GOM LO/TO
Purpose,
Scope, &
Objectives
 This process establishes a procedure for affixing
lockout or tagout devices to energy–isolating devices
and for otherwise disabling machines or equipment to
prevent unexpected energizing, startup, or release of
stored energy. Its intent is to prevent injury to
employees and to protect the environment. It
addresses lockout/tagout practices that both Chevron,
and contractors shall follow on our facilities. On Deep
Water facilities, any work requiring a LO/TO, requires
the initiation of a Permit To Work.
This process covers the servicing and maintenance of
machines and equipment in all circumstances where
stored energy (electrical, mechanical, pneumatic,
hydraulic, or thermal) or substances (flammable,
toxic, or corrosive) may endanger personnel or
property through direct or indirect exposure. In
addition to this process, a separate procedure must be
written for each piece of equipment that has multiple
energy sources.
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GOM LO/TO
Procedures:
 Only trained, authorized personnel shall
implement this lockout and tagout procedure.
Before any personnel service or maintain a
machine or equipment where the unexpected
energizing, startup, or release of stored energy
could occur and cause injury, the machine or
equipment shall be isolated and rendered
inoperative. Whenever replacement, repair,
renovation, or modification of machines or
equipment is performed, and whenever new
machines or equipment are installed, energyisolating devices for such machines or equipment
shall be designed to accept a lockout device.
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1)
Personnel will be required to follow the
equipment specific procedures.
Equipment specific procedures shall be
stored electronically and made accessible to all
personnel.
True
False
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1)
Personnel will be required to follow the
equipment specific procedures.
Equipment specific procedures shall be
stored electronically and made accessible to all
personnel.
True
False
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GOM LO/TO
Tags shall meet the following requirements:
Including their means of attachment, tags shall be designed to
prevent accidental removal. Means of attachment shall be nonreusable, attachable by hand, self–locking, and non-releasable,
with a minimum unlocking strength of no less than 50 pounds.
Tie wraps with a tensile breaking strength of 50 pounds or more
meet this requirement.
Tags shall indicate the identity of the authorized person applying
the devices.
Tags shall be weather–resistant and contain an intact eye so they
can be secured to a piece of machinery or equipment with a tie
wrap.
Only "Danger" and "Information" tags have been approved for
lockout and tagout. These tags are OSHA-approved with standard
coloring and format.
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GOM LO/TO
All tags must be dated and signed. They must
also identify the equipment being tagged and
the nature of the work being performed.
Equipment tagged with the "Danger" tag shall
not be operated until the tag is removed by the
authorized person who installed it, by the PIC or
by a PIC designee. "Information" tags shall be
used in addition to the "Danger" tag anytime
there is insufficient room for remarks on the
"Danger" tag.
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GOM LO/TO
2) If an energy-isolating device is not capable
of being locked out
A) Shut off the power and no further action is
required
B) Identify the device with a brightly colored
flagging material
C) The tagout procedure shall be used.
D) The tagout device shall be attached where the
lockout device would have been attached.
E) Both C&D
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GOM LO/TO
2) If an energy-isolating device is not capable
of being locked out
A) Shut off the power and no further action is
required
B) Identify the device with a brightly colored
flagging material
C) The tagout procedure shall be used.
D) The tagout device shall be attached where the
lockout device would have been attached.
E) Both C&D
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GOM LO/TO
3) Unauthorized removal of a lockout
device is permitted if use of the locked out
equipment is needed.
True
False
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GOM LO/TO
3) Unauthorized removal of a lockout
device is permitted if use of the locked out
equipment is needed.
True
False
Unauthorized removal of any lockout device or
tagout device or operation of any tagged
equipment may result in disciplinary action up to
and including termination.
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GOM LO/TO
4) Where locks, tags, and isolating
devices are used, the PIC shall ensure
that a list is maintained showing the
________ and _______of each lock,
and the names of the ______
personnel who installed them.
A. size, color, affected
B. Color, manufacturer, authorized
C. Number, location, affected
D. Number, location, authorized
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GOM LO/TO
4) Where locks, tags, and isolating
devices are used, the PIC shall ensure
that a list is maintained showing the
Number and location of each lock, and
the names of the authorized personnel
who installed them.
A. size, color, affected
B. Color, manufacturer, authorized
C. Number, location, affected
D. Number, location, authorized
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GOM LO/TO
Locks
Padlocks are the preferred type of lockout device. Other
lockout devices may be wedges, chains with locks, key
blocks, self-locking fasteners, blinds, skillets, or other
hardware. They isolate, secure, or block machines or
equipment from energy sources. Lockout devices shall be:
•
Standardized throughout GOMBU
• Substantial enough to prevent removal without the use
of excessive force
• Capable of withstanding the environment to which they
are exposed
Designated lockout devices shall not be used for other
purposes and shall be identified as lockout devices.
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GOM LO/TO
5) The standard lock for the GOMBU is the
safety lockout padlocks, each is stamped with
the words "Safety Lockout” to alert workers.
These locks can be ordered through any
approved vendor.
True
False
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GOM LO/TO
5) The standard lock for the GOMBU is the
safety lockout padlocks, each is stamped with
the words "Safety Lockout” to alert workers.
These locks can be ordered through any
approved vendor.
True
False
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GOM LO/TO
Each lock will be an independently keyed padlock.
The standard lock for the GOMBU is the "Safety
Lockout Padlocks" each lock is stamped with the
words "Safety Lockout" to alert workers. These
locks can be ordered through any approved vendor
in 1.75" or 3" shaft lengths. It is the intent that all
locks ordered after May 2004 will be Safety Lockout
Padlocks and that this will become the standard for
the GOMBU.
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GOM LO/TO
6) The form used to document the number and
location of each lock is the
A. Equipment Specific check list
B. LOTO Worksheet
C. LOTO ID book
D. LOTO tracking tool
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GOM LO/TO
6) The form used to document the number and
location of each lock is the
A. Equipment Specific check list
B. LOTO Worksheet
C. LOTO ID book
D. LOTO tracking tool
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GOM LO/TO
7) The authorized person that installed the
lockout or tagout device may transfer the
__________ of the lockout or tagout device
to another authorized person.
A. Authorization for removal
B. The key
C. LOTO worksheet
D. Work site.
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GOM LO/TO
7) The authorized person that installed the
lockout or tagout device may transfer the
__________ of the lockout or tagout device
to another authorized person.
A. Authorization for removal
B. The key
C. LOTO worksheet
D. Work site.
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GOM LO/TO
8) A crane that is taken out of service
for repairs will not be put back into
service until approved/authorized by
___________.
A. The crane operator
B. The PIC
C. The OS
D. A qualified crane inspector
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GOM LO/TO
8) A crane that is taken out of service
for repairs will not be put back into
service until approved/authorized by
___________.
A. The crane operator
B. The PIC
C. The OS
D. A qualified crane inspector
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GOM LO/TO
9) If equipment is added or modified, a
_______must be performed and new
equipment specific procedures shall
be developed.
A. Inspection
B. Review
C. Analysis
D. MOC
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GOM LO/TO
9) If equipment is added or modified, a
MOC must be performed and new
equipment specific procedures shall
be developed.
A. Inspection
B. Review
C. Analysis
D. MOC
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GOM LO/TO
10) __________ must ensure that they are in
full compliance with the periodic (annual)
inspection requirements of their areas of
responsibility.
A. HES Champs
B. Field coordinators
C. Operations Supervisors
D. Operations Managers
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GOM LO/TO
10) __________ must ensure that they are in
full compliance with the periodic (annual)
inspection requirements of their areas of
responsibility.
A. HES Champs
B. Field coordinators
C. Operations Supervisors
D. Operations Managers
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GOM LO/TO
Measurement & Verification
 Verification Worksheets
 KP CBT Module & Quiz
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GOM LO/TO
Continual Improvement
 Annual Review
 Super Session Feedback
 etc
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