Transcript Document

TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Workshop
“Full Virtuality in Aircraft Development Processes”
TEST S.c. a r.l.
“Advanced Numerical Simulation
Capabilities”
Prof. Leonardo Lecce (Executive Committee member )
Mr. Andrea Bifulco (Responsible Operations)
TEST S.c.a r.l. - Technology Environment Safety Transport
Centre of Competence for Transportation Systems of the CAMPANIA Region
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
TEST S.c.a r.l.
TEST S.c.a r.l. is a Limited Liability Consortium Company operating the
Centre of Competence for Transportation Systems of the Campania
Region
– Networked Organisation established on February 2006
– Established after a 3-year demonstration project co-financed with European
Structural Regional Funds by the Regione Campania within the POR 2000/2006
– Aimed at integrating the Campania Region Research offer (competences and
laboratories) related to the transportation domain (vehicles, propulsion and transport
systems),
– To best satisfy the innovation demand of the transport industrial sector (Large
enterprises, SMEs, Public entities) and
– Complementing the pre-existing experimental capabilities of the network through the
acquisition of instrumentation worth about 12M€
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST S.c.a r.l. Constituency
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
UNIVERSITA’ DI SALERNO
(20%)
UNIVERSITA DEGLI STUDI DI NAPOLI
’
“FEDERICO II” “
”
(MAJORITY OF SOCIAL CAPITAL 55%)
-
’
CNR - CONSIGLIO NAZIONALE
DELLE RICERCHE (17%)
UNIVERSITA’ DEGLI STUDI
DEL SANNIO (2%)
’
UNIVERSITA’ DEGLI STUDI DI NAPOLI
“PARTHENOPE” (2%)
PARCO SCIENTIFICO E TECNOLOGICO
TECHNAPOLI (2%)
’
UNIVERSITA’ DEGLI STUDI DI NAPOLI
“L’ORIENTALE” (2%)
’
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
UNIVERSITIES IN CAMPANIA REGION
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Total Campania University Students (2006): 205.500
24.800 in Engineering ( 2.550 in Aerospace)
Seconda Università di
Napoli (*) 22 K
Università del Sannio
7,5 K
BENEVENTO
CASERTA
AVELLINO
•Università di Napoli “Federico II”(*) 97 K
•Università di Napoli “Parthenope”
17 K
NAPOLI
•Università di Napoli “L’Orientale”
11 K
•Università di Napoli “Suor Orsola Benincasa”
12 K
TOTAL 137 K
Università di Salerno
39 K
SALERNO
Total Campania University Graduation (2006) (1° and 2° Level): 27.300
Total in Engineering: 3192
(*) with Aerospace Eng. Dept.
Total in Aerospace Engineering : 290
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
Department of Aerospace Engineering
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
University of Naples “Federico II”
Founded by Prof. Umberto Nobile, Polar Explorer in 1926
1,700
170
80
2
1
30
20
30
4
Overall Students
Graduation/year (1° level – 3 year course)
Graduation/year (2° level – 2 year course)
Master course with more then 40 students
Ph. D. course in Aerospace, Naval and Total Quality Eng.
with 30 students and about 10 Ph.D./year
Teaching staff
Administrative and Technician staff
Post doc and other temporary employers
Million Euro of research contracts/years
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
Department of Aerospace Engineering
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
University of Naples “Federico II”
Past Projects & Network (1992 –2005)
RHINO
ASANCA II
MADAVIC
ENOVNET
PLAN
SEANET
MESA
ENABLE
ADTurb II
CAPECON
- Noise Prediction and Control in Helicopter (Agusta)
- Active Noise Control in Turboprop Aircraft (Dornier)
- Magnetostrictive Actuators for Damage Anal.& Vibration Control (UNINA-DIAS)
- Active Noise and Vibration Control (Euresis)
- Plant Life Assesement Network (JRC-Petten)
- SEA Net work (LMS)
- Magnetostrictive Actuators for More Electric Aircraft (Saarbrucken Univ.)
- Boundary Layer Noise Prediction and Control (Dassault)
- Aeroelastic Design of Turbine Blade II (Rolls-Royce)
- Civil UAV APplications & Economic Effectivity of Potential
CONfiguration Solutions (IAI – Israel)
Current Projects (2005-2007)
FACE
MESEMA
AERONEWS
SEFA
HISAC
-- Friendly Aircraft Cabin Environment (Alenia)
– Magnetoelastic Devices for More Electric Aircraft (UNINA-DIAS)
– New Devices and Method for NDT of Aeron. Structures (KUL, Belgium)
– Sound Engineering for Aircraft (Dornier, Germany )
– environmentally friendly HIgh Speed AirCraft (Dassault)
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Innovation in New Product
Development (NPD)
Organisational Innovation
NPD Process Innovation
Extended/Virtual Enteprising
From “Supply Chain”
to “Collaborative Value Networks”
Co-development processes
Concurrent Engineering
PLC phases parallelism
Collaborative Teamwork
ADVANCED
ENGINEERING
METHODS
Qualification Testing
Physical testing
New testing methodologies for
characterization and qualification
Health monitoring & Failure detection
New materials
Composite materials
Design & Characterisation
Production Technologies
Modeling and Simulation
CAx and Virtual reality
Computer aided design and engineering
Digital mockup
Virtual reality applications
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
•
•
•
•
Modeling and Simulation
TEST s.c.r.a.l. will present, in the contest of
CRESCENDO Project, some significant technologies
between its different capabilities:
Multiscale numerical simulation of composite fuselage
structures;
Complete dynamic aircraft model during landing;
Virtual simulation of external noise of a real full scale
aircraft;
Its large Virtual Realty Facility with different applications
already developed.
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
University of Naples “Federico II”
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Department of Aerospace Engineering”
Different scale modelling of Fuselage Structures
TRI
M
R
R
1
R
2
R
3
4
ADD-ON
DAMPING
m
mm
cm
Mm
Mp
m
FUSELA
GE SKIN
M
BLANKE
T

workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
Mc
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Coupled acoustic-structural F.E. model
of a full scale test article of a regional
aircraft
150
Experimental frequencies (Hz)
140
Num-Exp. Correlation
130
Optimal correlation
120
110
100
90
80
70
60
50
50
70
90
110
Numerical frequencies (Hz)
101899 grid points and 98102 elements
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
130
150
University of Naples “Federico II”
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
DIAS “Department of Aerospace Engineering”
Multi-scale FEM modelling
•
Allow realization of FEM Model representing both macro and micro structural
characteristics, with affordable computational effort
•
Application: to characterize mechanical behavior of heterogeneous structural
components with periodic microstructure
MACRO SCALE where
Heterogeneous
characteristics are invisible
MICRO SCALE where
heterogeneous characteristics
are defined
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
University of Naples “Federico II”
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
DIAS “Department of Aerospace Engineering”
Multi-scale FEM modelling
Load case of a Panel
with reinforcing fibers
(micro-model)
Full Model
N. nodes:
97747
N elements: 98496
MACRO Model
N. nodes:
364
N elements: 324
Modello Micro
N. nodi:
329
N elementi: 304
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
University of Naples “Federico II”
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
DIAS “Department of Aerospace Engineering”
Dynamic Simulation with Multi-Body SW
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
SEFA (Sound Engineering For Aircraft)
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Numerical/analytical evaluation of Airframe Noise for a complete configuration of an aircraft
with following sensitized sound generation for parametric studies of both configurational and
operational types.
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
TEST S.c.a r.l.
VIRTUAL REALITY Facility
An environment for the best implementation of Concurrent Engineering
practices in Engineering Design and Integrated Product Development
•
Concept Design and
Styling
•
“Design for X”
methdologies (assembly,
manufacturing,
maintenance)
•
Ergonomics
•
Innovative
methodologies for the
design of manufacturing
lines, training operations
•
Cross-fertilization of VR
Best Practices among
different industrial
sectors
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
TEST S.c.a r.l.
VIRTUAL REALITY Facility
Visualization System
able to show vehicles in 1:1 scale
- 3 DLP Projectors for active stereo BARCO
Galaxy 6000 AL
- Powerwall BARCO ACTCAD 7.5mx2.5m
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
TEST S.c.a r.l.
VIRTUAL REALITY Facility
Tracking system
Optical, real time, wireless with 3 ART
TRACK cameras:
• immune from interferences caused by
metallic objects and/or magnetic fields
• able to recognize and track
simultaneously 20 wireless sensors.
Shutter glasses
3D Input devices
•
•
•
•
Cyberglove with 22 sensors
5DT with 14 sensors
Spaceball
Flystick e joystick
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
TEST S.c.a r.l.
VIRTUAL REALITY Facility
CAD/PLM
CATIA V5 R18 P3 by Dassault Systemes
UNIGRAPHICS NX5 by UGS
STUDIO 12 by Alias Wavefront
PRO/ENGINEER WILDFIRE 3.0 by PTC
Graphics and Calculus System
characterized by high performances
and flexibility
- Workstation SGI
Onyx 4
- Cluster
Windows/Linux
VIRTUAL REALITY SW
VIRTUAL DESIGN 2 by vrcom
Showroom; Assembly-Disassembly;Interior Design; Light
Simulation; Developer Toolkit
JACK (ergonomics) by UGS
Occupant packaging toolkit
Task Analysis Toolkit
TEAMCENTERVISUALIZATION2005 by UGS
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
VIRTUAL REALITY
Research Group
University of Naples “Federico II”
DPGI “Department of Engineering Design and Industrial Management”
Virtual Reality Research Group
Scientific Responsible: Prof. Francesco Caputo
Activity Coordination: Prof. Giuseppe Di Gironimo
# 6 Research and Technical consultants
# 5 Senior Researchers
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
The VR applications in the “styling” consists of esthetic features
evaluations according to the design requirements. Such a
simulation tool allows to verify style surfaces on real size digital
models: it is possible to control lights and shadows effects and
even the reflections of the surrounding environment in which the
vehicle is located
e) Virtual Maintenance
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Innovation Services
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
The early identification of the optimal concept is a critical task of
the design process in order to increase the chances of satisfying
customers. VR environment offers the opportunity to evaluate the
characteristics of different virtual prototypes by involving several
experts and/or customers, overcoming the need for several
physical prototypes.
e) Virtual Maintenance
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
Virtual ergonomics aims to realize products centered on humans,
accounted for different sizes and shapes, and to evaluate design
based on ergonomic factors before building physical prototypes.
The simulation will allow improvements in transportation design
relating to positioning, comfort, visibility and access to controls
from users of different sizes
e) Virtual Maintenance
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
VR gives the possibility to many people simultaneously to analyze
and review the design, providing tools to highlight design lacks
and to make modifications in real time. In this way, a variety of
figures, not only designers, but also technicians assigned to the
maintenance, can be involved in the analyses and in the
evaluations, according to a concurrent engineering approach.
e) Virtual Maintenance
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
Carrying out maintainability tests in Virtual Reality allows to take
into account, the ability of the humans to perform maintenance
operations since the first stages of the design process.
d) Design Review
e) Virtual Maintenance
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
e) Virtual Maintenance
VR is used to develop new methodologies for the design of
automated assembly lines, in order to realize innovative products
whose manufacturing process is the more possible automated. VR
simulations allow either to evaluate the best workplace layout
configuration, which minimizes the lead time in the line
production, or to optimize the automation level and the human
component for each workplace
f) Virtual Manufacturing
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Virtual Reality Applications
a) Styling
b) Concept Design
c) Ergonomics
d) Design Review
e) Virtual Maintenance
f) Virtual Manufacturing
Another important VR application is the virtual training. The
strong point of training based on the use of VR is the high degree
of interactivity that it is possible to obtain in a virtual
environment. In fact, unlike the traditional methods based on
classroom lessons that only allow a passive participation of the
users to the training, VR al-lows the students both to visualize in a
realistic way the contents of the lesson and to interact with the
represented objects.
g) Virtual Training
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007
TEST
S.c.a.r.l.
CENTRE OF COMPETENCE
FOR TRANSPORT SYSTEMS
Thanks for your attention
TEST S.c.a r.l.
University of Naples Federico II
Via Nuova Agnano, 11
80125 NAPLES - ITALY
Tel. +39 081 7685122 – Fax +39 081 7685118
e.mail: [email protected]
www.crdctest.it
workshop – Full Virtuality in Aircraft Development Processes – Chamber of Commerce of Naples 30 November 2007