Transcript Vishal bearings pvt. ltd

Mfg. Bearings Rollers
Survey No 22/1, Plot No 1, Shapar Village Rd,
Opp: Best Agro Pvt. Ltd.
SHAPAR (Veraval)360 024
Tal: Kotadasangani,
Dist: Rajkot,
Stat: Gujarat.
Country: India
Phone No: +91 2827 - 252273, 252414
Fax: +91 2827 - 253087
Web: www.vishalbearings.com
Email: [email protected],
[email protected]
Company Highlights
Name
: VISHAL BEARINGS PVT LTD
Office Address
: Survey No 22/1, Plot No 1,
Shapar Village Road, Opp. Best Agro Ind.
SHAPAR(Veraval) 360002,
Tal: Kotadasanghani Dist Rajkot. (Gujarat - India)
Plants
: As Above.
Contact Person
: -Mr. Dilip G Changela (M.D.)
(Mob. 094262 50817)
-Mr. Divyesh H Changela (M.R.)
(Mob. 094262 19893)
-Mr. Vijay V Changela (N.P.D/Q.C.)
(Mob. 094262 02620)
Phone
: Fac. (02827) 252273, 252414
Fax. (02827) 253087
Email
: [email protected],
[email protected]
Weekly Off
: Wednesday
Company Highlights
Nature Of Company
: Private Limited
Nature of Business
: Mfrs. Of Bearing Rollers. (Taper, Cylindrical, Spherical
& as per customer requirement.)
Production Capacity
: Total Production of Bearing Rollers are 90 Lacs
Pcs./Month
Sales Tax No.
: (GST) – 24092500148 Dt. 01.07.2002
(CST) – 24592500148 Dt. 16.12.1995
Ecc No.
PAN No.
IEC No.& Date
: AAACV7131LXM001
AAACV7131L
2403003531 (15.10.2003)
Banker’s Name
: Kotak Mahindra Bank Ltd.- Rajkot
Collaboration
Indigenous R & D
Certification
: ISO/TS 16949:2002,
Certi No: 33973/A/0001/SM/En
ISO 9001:2008.
Certi No: 33973/B/0001/UK/En
Year of Establishment
: 1992
Group Of Companies
Sr.
No.
Name of the Company Mfrs. Activity
1
VISHAL BEARINGS PVT.
LTD.
SHAPAR (VERAVAL)
All Types of Rollers for Bearings
2
VIRDEEP ROLLERS PVT.
LTD.
SHAPAR (VERAVAL)
All Types of Rollers for Bearings
3
VIRDEEP ENGINEERINGS
PVT. LTD.
SHAPAR (VERAVAL)
Spherical Rollers for Bearings & Cold Forged
Nuts
4
VIJAY FASTNERS PVT LTD Spherical Rollers for Bearings & Cold Forged
SHAPAR (VERAVAL)
Nuts
5
SADGURU MACHINE
TOOLS
METODA
Manufacturing Special Purpose Machines
Valuable Customers
 NRB
BEARINGS LTD.
 SKF INDIA LTD.
 TURBO BEARINGS PVT. LTD.
 TEXSPIN BEARINGS LTD.
 DJR DELUX BEARINGS LTD.
 ABC BEARINGS LTD.
Business Plan
VISHAL BEARINGS PVT. LTD.
BUSINESS PLAN
STRENGTH
OPPORTUNITY
WEAKNESS
THREATS
Sufficient Infrastructure
Sufficient Resources
Wide Customer Base
Well Experienced Organization
Wide Product Range
Inventory of raw material
Employee qualification
BUSINES PLAN
F54MR06 ( 00 / 01.11.07 )
Export Business
Domestic OEM’s
Local competitors
Raw Material Price Variation
To start export business
To start business with OEM’s
To improve employee skill
To install new machines for heading and grinding
Machinery List For Bearings Roller Process
 1.
HEADING (FORGING) DEPT.: Fully
Automatically Header Machines
MAKE
CAPACITY
KB
Devendra
National
National
Metalfolds
KB
Metalfolds
KB
KB
KB
Hard Grip (India)
8 MM
8 MM
10MM
10MM
10 MM
12 MM
16 MM
20 MM
20 MM
25 MM
30 MM
SPEED/MIN
94 Pcs
112 Pcs
110 Pcs
110 Pcs
84 Pcs
68 Pcs
55 Pcs
48 Pcs
54 Pcs
51 Pcs
38 Pcs
 2.
TUMBLING PROCESS: -
SIZE
CAPACITY
QTY
830 x 830
900 x 730
400 x 500
300 Kg
200 Kg
150 Kg
8 Nos
4 Nos
4 Nos.
 3.
HEAT TREATMENT DEPT.:
TYPE
CAPACITY
Rotary Type Furnace
120 Kg Per Hours
With Tempering.
Continuous Screw Type Tempering Furnace
QTY.
2 Nos.
1 Nos.
Fully Automatically Screw Type Continuous Furnace *
Capacity – 135 Kg Per Hours
Equipped With Endothermic Atmosphere Generator Control Furnace
Along with Continuous Screw Type Oil Quenching & Air Drier
 4.
SUPER COOLING TREATMENT:
-Up to 4 Degree Deep Freezer 200 Liter Capacity.
 5.

GRINDING DEPT:
A. CYLINDRICAL & NEDDLE ROLLER PROCESS:-
- WMW Centreless Grinder
Grinding Wheel Size
Control Wheel Size
Least Count
2 Nos
- 500 x 200 x 304.8 MM
- 300 x 200 x 127 MM
- 0.001 MM
- WMW MIKROSA Centreless Grinder
4 Nos
Grinding Wheel Size
- 600 x 250 x 305 MM
Drum Wheel Size
- 352 x 275 x 200 MM
Least Count
- 0.001 MM
- CINCINATE Centreless Grinder
Grinding Wheel Size
Control Wheel Size
Least Count
2 Nos
- 500 x 200 x 304.8 MM
- 300 x 200 x 127 MM
- 0.001 MM
- JOUTE MALKAS Centreless Grinder
1 Nos
Grinding Wheel Size
- 500 x 200 x 304.8 MM
Control Wheel Size
- 279.4 x 200 x 150 MM
Least Count
- 0.001 MM
- RADOMAK-350 Duplex Grinding Machine 1 Nos
Vertical Head Type
Grinding Wheel Size
- 355 x 50 x 110 MM
Capacity
- Up to 30mm Dia & 40 mm Length
- RAJAN-350 Duplex Grinding Machine3 Nos
Vertical Head Type
Grinding Wheel Size
- 355 x 50 x 110 MM
Capacity
- Up to 30mm Dia & 40 mm Length
- TASKA – 400 Vibrating Machine
Capacity
1 Nos
- 400 Kg Per batch
- SUPERFINISH MACHINE
4 Nos
6 Stage Cylinder along with Crowning & End Drop attachment.
Feed Roll Size
- 840 mm
- WASHING Machine
1 Nos
Continuous Washing follows
1ST Stage – MTO, 2nd Stage – Drier, 3rd Stage - Packing Oil.
 B.
TAPER ROLLER PROCESS
:
- WMW MIKROSA Centreless Grinder
1 Nos
Grinding Wheel Size
- 600 x 250 x 305 MM
Drum Wheel Size
- 352 x 275 x 200 MM
Least Count
- 0.001 MM
- SCARLO Centreless Grinder
Grinding Wheel Size
Drum Wheel Size
Least Count
2 Nos
- 600 x 250 x 305 MM
- 352 x 275 x 200 MM
- 0.001 MM
- MICROMEAT Centreless Grinder 4 Nos
Grinding Wheel Size
- 500 x 200 x 304.8 MM
Drum Wheel Size
- 300 x 310 x 220 MM
Least Count
- 0.001 MM
- CINCINATE Centreless Grinder
2 Nos
Grinding Wheel Size
- 500 x 200 x 304.8 MM
Drum Wheel Size
- 270 x 270 x 200 MM
Least Count
- 0.001 MM
- SOLAR Centreless Grinder
Grinding Wheel Size
Drum Wheel Size
Least Count
7 Nos
- 350 x 150 x 152.4 MM
- 235 x 230 x 175 MM
- 0.001 MM
- DYNAMIC FACE Grinder
Grinding Wheel Size
Least Count
7 Nos
- 300 x 80 x 127 MM
- 0.001 MM
- RAJAN FACE Grinder
Grinding Wheel Size
Least Count
1 Nos
- 300 x 80 x 127 MM
- 0.001 MM
- RAJAN FACE Grinder
Grinding Wheel Size
Least Count
1 Nos
- 350 x 150 x 152.4 MM
- 0.001 MM
* SECOND PHASE EXPANSION : *
Centreless Grinder
Duplex Grinding Machine
Super Finish Machine
Spiral Drum Grinding Machine
Face Grinding Machine
Header Machine
-
4 Nos.
1 Nos.
2 Nos.
1 Nos.
1 Nos.
2 Nos.
Tool Room
NAME OF MACHINE
SIZE
QTY
Automatic Lath Machine
4 ½ Feet
4
Automatic Lath Machine
7 ½ Feet
4
Drum Grinding Machine
1 Meter
1
Bench Grinder
1.5 Hp
2
Tool Post Grinder
1 Hp
1
Welding Machine
50-300 Amps
2
Pillar Drill Machine
25 mm
3
NAME OF MACHINE
SIZE
QTY
Die Polishing Machine
Attachment
30000 Rpm
1
Hydraulic Press
80 Tons
2
Hack show Machine
16 Inch
2
Surface Grinding Machine
24 Inch
1
Cutting Grinder Machine
1 HP
1
Face Grinding Tooling Grinder
24 Inch
1
Rest Plat Grinding Machine
24 Inch
2
ACE Make CNC Turning Center
(For making die tools of header)
Ø165x300
1
List of Measuring & Testing Instruments
Sr.No. INSTRUMENT
Qty.
1
Digital Microscope Camera
1
2
Tallysurf – Taylor Hobson
1
3
Roundness Tester – Mitutoyo (RA 116D)
1
4
Surface & Profile Tester -Mitutoyo (Surftest SJ-402)
1
5
Crack ness Checking
1
6
Height Comparator
69
7
3pt Comparator
34
8
2pt Comparator
48
9
Surface Plate 400 x 400 (GMT)
1
10
Slip Gauge 47 Pcs. (0 Grade Calibration) (Adity Make)
1
11
Slip Gauge 86 Pcs. (U.S.S.R. Make)
1
12
Face Run out Gauge
30
13
Radial Run out Gauge
10
14
Diameter Comparator Dial Gauge
30
15
V’ Block
40
16
Hardness Tester
3
17
Plunger Type Dial Gauge 0.001 mm
115
18
Plunger Type Dial Gauge 0.01 mm
95
19
Digital Vernier Caliper 0.01mm
6
20
Dial Vernier Caliper 0.01mm (150mm)
12
21
Dial Vernier Caliper 0.02mm
2
22
Outside Micrometer 0 – 25 mm
7
23
Outside Micrometer 25 – 50 mm
6
24
Microscope – 900 Magnification (Metzer Make)
1
25
Microscope – 1000 Magnification (Olympus GX41)
1
26
Profile Projector 10x & 20x Magnification (Metzer Make)
1
27
Profile Projector 10x, 20x & 50x Magnification (Opto - Met)
1
27
Polishing Machine
1
QUALITY ASSURANCE: 
The quality systems and procedures adopted create unique quality
awareness throughout the organization. It is VBPL’s endeavoured to assure
product quality through all stages of development and in all manufacturing
processes. That the company works to international standards of quality is
borne out by the fact that it has adopted ISO/TS 16949:2002 Procedures.

The focus at VBPL is on defect prevention. The use of statistical techniques
to qualitify process capability and to facilitate continuous quality
improvement is the means by which defect prevention is achieved. The
Quality Assurance at VBPL is maintained by Periodic tests during the
various manufacturing processes:

These tests are undertaken by production personnel and quality assurance
personnel in accordance with established test procedures. Based on these
results, the manufacturing process can be controlled. Additionally each
finished batch undergoes a final test before the lot is released. Through
these Quality Assurance measures VBPL guarantees a high quality and
reliability of its products.
QUALITY MISSION: 
It is the mission of VISHAL BEARINGS PVT LTD, SHAPAR (RAJKOT)
to increase business and maximize customer satisfaction by
understanding customer’s expectations and providing good quality
products and services consistently and maintain the quality system in
the line with ISO/TS 16949:2002

OBJECTIVES: To achieve the mission we will
 Strive to get more business by directing efforts at building strong
customer relationships ensuring thereby not only customer retention and
order repetition but also new addition to the customer base.
 Closely interact with the customer to understand and anticipate the
needs and thereby improve and upgrade the satisfaction of the customer
 Implement a quality management system through adequate training to
personnel at all levels that will effectively match the needs desired by the
customer by means of regular audits and reviews.
 Monitor and control customer complaints & Vendor Ratings and
increasing productivity through: 1. Reduced Process Rejection. 2.
Reduced Machine down time.