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FDA Medical Device Quality Systems Compliance Quality Systems Compliance 1 Agenda • Introductions, Attendance Sign in • Domestic and International Quality Systems • Food and Drug Law • Organization of the FDA Break ( 15 min) • Procedures • FDA Quality Systems Regulations ( 21 CFR 820) Lunch • Labeling • Complaint Handling • Record Keeping Break (15 Min) • FDA Quality Systems Audits • Exam • Course Evaluations Quality Systems Compliance 2 US and European Regulatory Systems US European System Congress Passes Laws FDA Writes Regulations European Commission Issues Directives Harmonized Standards adopted by the Member Countries Companies Develop Quality Systems Procedures Member Countries identify independent Notified Bodies FDA Audits for Compliance to Regulations Notified Bodies Audit for Compliance to the Directive and Harmonized Standards Quality Systems Compliance 3 US vs European Laws • • • • US Food, Drug and Cosmetics Act Medical Device Amendments (1976) Safe Medical Devices Amendments (1990) FDAMA (1997) Europe • Medical Device Directive (MDD) 1993 • Active Implantable Medical Device Directive (AIMD) 1990 Quality Systems Compliance 4 US vs. European Quality System Requirements US • 21 CFR 820 (Also known as the QSR) Europe • Essential Requirements • Harmonized Standards • ISO 13485 • Guidance Documents Quality Systems Compliance 5 Background of the FDA • Biologics Control Act. 1902 • The Pure Food and Drug Act-1906 • Food Drugs and Cosmetics Act -1938 – Medical Device Amendments to the FDCA – 1976 – Safe Medical Devices Act- 1990 – FDAMA- 1997 Quality Systems Compliance 6 Offices of Medical Product Regulation within the U.S. Food and Drug Administration (FDA) CBER CDRH CDER Center for Biologics Evaluation and Research Center for Devices and Radiological Health Center for Drug Evaluation and Research Quality Systems Compliance 7 Definitions Drugs Devices Biologics “[an article] intended for use in the diagnosis, cure, mitigation, treatment, or prevention of disease . . . [or] . . . intended to affect the structure or any function of the body” FD&C Act, §201(g)(1) “. . . An instrument, apparatus, implement, machine, contrivance, implant, in vitro reagent, or other similar related article . . . intended for use in the diagnosis of disease or other conditions, or in the cure, mitigation, treatment or prevention of disease . . . or intended to affect the structure or any function of the body . . . and which does not achieve any of its primary intended purposes through chemical action within or on the body . . . and which is not dependent upon being metabolized for the achievement of any of its primary intended purposes” FD&C Act, §201(h) (emphasis added) “ . . .any virus, therapeutic serum, toxin, anti-toxin, vaccine, blood, blood component or derivative, allergenic product, or analogous product applicable to the prevention, treatment or cure of diseases or injuries” PHS Act, §351(a) Quality Systems Compliance 8 FDA Center Responsibilities CBER CDRH Blood Products Stethoscopes Zocor MRI Scanners Viagra Vaccines Hemodialysis Machines Tylenol Surgical Instruments Penicillin Gene/Cell Therapy Stem Cell Research CDER Celebrex Microwave ovens Quality Systems Compliance 9 Regulations CBER Biologics CDRH Devices Blood •21 CFR 21 CFR 820 QSR (GMP) •21CFR 606 •21 CFR 56 (IRB’s) CLIA •21 CFR 58 (GLP) 21CFR 1270, 1271 (tissue) •21CFR 11 (Electronic records) 21 CFR 58 (GLP) •21 CFRR 800-1050 (devices) •21 CFR 600/601/610 21CFR 11 (electronic records) CDER Drugs • 21 CFR 56 (IRB’s) • 21 CFR 58 (GLP) • 21CFR 11 (Electronic records) •21 CFR 210, 211 (Drug GMP’s) • 21 CFR 312 (IND) • 21 CFR 314 (NDA) •21 CFR 807 (510(k)) •21 CFR 812 (IDE) Quality Systems Compliance 10 Class Exercise - FDA Organization • • • • • • • • • Which division of the FDA has authority over the following products? Blood banks Bandages Computer terminals Bone graft material Pre-filled antibiotic syringes Lasers for eye surgery Artificial skin graft materials Contact Lenses Dog and Cat Food Quality Systems Compliance 11 Quality System A Medical Device Quality System is designed to assure that products are Safe and Effective for their Intended Use and Consistently meet the specifications as defined by results of clinical and/or detailed technical design and validation Quality Systems Compliance 12 Quality Control Quality Systems Compliance 13 Quality Systems Compliance 14 Quality System Basics (ctd) • Quality is everyone’s responsibility • Quality has measurable attributes • Specifications are the of a Quality System • Documented policy and procedures contribute to consistency • Quality planning is essential Quality Systems Compliance 15 Quality Systems Basics (ctd) • Clinical evaluation is the basis for safety and effectiveness • Design Controls and validation assure that designs meet clinical expectations and specifications • Process validation assures consistency • Identification, segregation and control of materials and products prevents mix-ups • Documentation control is essential Quality Systems Compliance 16 Quality System Basics (ctd) • Corrective and preventative action systems foster continual improvement • Labeling is important • Internal and external (FDA) auditing keeps quality systems up to date Quality Systems Compliance 17 The Documentation Pyramid Quality Manual Procedures Work Instructions Records (forms, notebooks, travelers) Quality Systems Compliance 18 Important Terms • Device Master Record (DMR)• Device History Record (DHR) • Design History File (DHF) • Technical File • Complaint • Corrective Action • Controlled Document • Engineering Change Order (ECO) • • • • • Labeling Verification Validation Traceability Medical Device Directive (MDD) • Essential Requirements • Notified Body Quality Systems Compliance 19 Procedures FDA 21 CFR 820 requires following written procedures Quality Systems Compliance 20 Group Exercise: Draw a House Quality Systems Compliance 21 Draw A House 1. Read all instructions before beginning to draw the house 2. Draw your house in the lower ½ of the page 3. Begin by drawing a rectangle approximately 4 inches wide by 3 inches tall, with the long side parallel to the bottom edge of the paper. The bottom of the rectangle should be 1 inch from the bottom of the paper. 4. Locate the center of the top edge of the rectangle. Put a small dot at that point. 5. Put a small dot 1 ½ inches above the dot you just made. This dot will be above the rectangle. 6. Draw a line from the new dot to each edge of the top of the rectangle. 7. Draw a door in the center of the rectangle. The door should be 3/4 inch wide by 2 inches tall. The bottom of the door should touch the bottom of the rectangle. 8. Draw a window, approximately 1 inch square on each side of the door, 1 inch from the bottom of the rectangle. Hint: A average thumb is about 1 inch wide at the knuckle. The edge of each window should be ¼ inch from the nearest edge of the door. 9. Draw 4 panes of glass in each window by making a cross in each window. Each pane should be the same size. 10. Draw a chimney on the left side of the roof of the house. The chimney should be parallel to the left wall of the rectangle, touching the roof. The chimney should be ½ inch wide by 1 inch tall and go straight up. 11. Draw some smoke coming from the chimney. A squiggly line will represent smoke. 12. Put your pencil down when you are finished. Quality Systems Compliance 22 Quality System Processes • • • • • • • • • • • • • Management Controls Design Controls Materials Controls Document Controls Purchasing Controls Production and Process Controls Facilities and Equipment Controls Document, Record and Change Controls Corrective and Preventative Action Labeling Controls Handling, Storage, and Distribution controls Servicing Controls Statistical Techniques Quality Systems Compliance 23 Management Controls • Possible careers – – – – Internal Auditor External Auditor Quality Specialist Quality Systems Trainer Quality Systems Compliance 24 Who is an Auditor? An Auditor is someone who comes in after the war is lost to bayonet the wounded… Anon. Quality Systems Compliance 25 Management Controls 21CFR 820 Subpart B • • • • • • Quality Policy Defined Management Representative Management Review Quality Systems Procedures Quality Systems Audits Trained Personnel Quality Systems Compliance 26 Design Controls • Possible Careers – Design Engineer or Technicians – Quality Test Technicians – Clinical Specialists – Documentation Specialists Quality Systems Compliance 27 Design Controls A Medical Device Quality System is designed to assure that products are Safe and Effective for their Intended Use and Consistently meet the specifications as defined by results of clinical and/or detailed technical design and validation Quality Systems Compliance 28 Design Controls • A Design Control System is intended to design products which • • • • provide safe and effective medical devices, meet the clinical needs of the intended patient population, provide outstanding value to the user, satisfy the needs and expectations of our customers. • Phased approach to product development • Each phase has deliverables • Design reviews are the checkpoints Quality Systems Compliance 29 Design Control Elements • • • • • • • Design Planning Design Input (Requirements) Design Output (Specifications) Design Reviews (Technical) Design Verification (Meets Specifications Design Validation (Meets clinical needs) Design Transfer- (Moves from Design to Manufacturing) • Design Changes (Formal Process) • Design History File (DHF) Quality Systems Compliance 30 Design Planning • Feasibility Studies • Risk Assessments • Project Plan Defines Interfaces with Others • Stage-Gate Methodology • Constantly Changing Quality Systems Compliance 31 Design Input • Where – – – – Customers Technical Papers Medical experts Service people • What – Intended Use – Technical Requirements – Safety Issues • How – – – – Documented Approved Filed Formal Change Control System Quality Systems Compliance 32 Design Output • Final Design Specifications – Quantitative – Documented – Approved • Final Risk Assessments • Clinical Testing May Be Needed Quality Systems Compliance 33 Design Reviews • Planned Formal Technical Reviews • Independent Member of Review Team • Documented Quality Systems Compliance 34 Design Verification And Validation • • • • Verification - Meets Specification Validations - Meets Intended Clinical Use Written Procedure Required Testing Must be Documented, Reviewed and Approved • Software Must be Validated • Manufacturing Processes Must be Validated Quality Systems Compliance 35 Design Transfer • Design moves from R&D to Manufacturing • Manufacturing and Production Specifications are Documented • Manufacturing IQ, OQ, PQ – IQ - Installation Qualification (Equipment) – OQ - Operational Qualification( 1st ones meet specs) – PQ - Performance Qualification (Consistently repeatable) Quality Systems Compliance 36 Design Changes • All changes to the design after release must be controlled (Engineering Change Control) – Re-validation may be needed • Continues for the Life of Product Quality Systems Compliance 37 Design History File • Record of the Development Process – – – – – Plans Specifications V&V Test Results Design Reviews Changes to the Design Quality Systems Compliance 38 Class Exercise-Design Controls Dr. Bright and Dr. Idea have found a novel way to produce a machine to determine if a heart attack patient has additional blockage in the coronary arteries that may be caused by the surgical bypass procedure (CABG). The machine non-invasively measures arterial flow by using Doppler sonar to determine if the arteries are blocked. It can be used in a patient’s home, by itself, on post heart attack patients who may be at risk for additional heart attacks. It transfers the data to a monitoring station at a EMS facility for 24/7 monitoring. They have formed a company (The Bright-Idea Company), built a prototype and tested it in the lab on sheep and pigs. It worked great. Now they want to begin marketing it for use on humans. 1. Is the machine a medical device? 2. What steps should Dr. Bright and Dr. Idea take before they can begin marketing the machine? 3. What documents do they need to have on file? Quality Systems Compliance 39 Manufacturing and Servicing the Product Quality Systems Compliance 40 Manufacturing and Service A Medical Device Quality System is designed to assure that products are Safe and Effective for their Intended Use and Consistently meet the specifications as defined by results of clinical and/or detailed technical design and validation Quality Systems Compliance 41 Documents Controls • Career Opportunities – Documentation Control Specialist – Change Order Coordinator – Drafter Quality Systems Compliance 42 Documents Controls • Controlled System • Review and Approval Required – Signature, Date – Authorized Personnel Listed in a Procedure • Engineering Change Order Process (ECO) • Electronic Records Require Special Security Quality Systems Compliance 43 Purchasing Controls • Career Opportunities – Purchasing Agent – Buyer – Supplier Auditor Quality Systems Compliance 44 Purchasing Controls • Written Procedures Required • Supplier Selection Process – Approved Supplier List • Purchase Orders – Detailed Specifications Needed – Supplier is Required to Have Current Specifications • Supplier Auditing Quality Systems Compliance 45 Identification and Traceability • Career Opportunities – Receiving and Inspection Coordinators – Shipping Coordinators – Quality Technicians Quality Systems Compliance 46 Identification and Traceability • Unique Identification of Product Through All stages of Receiving, Production, Installation, and Service • Separate Accepted (Good) from NonConforming (Bad) • Implants or Life Sustaining Product Requires Traceability to the User Quality Systems Compliance 47 Production and Process Controls • Career Opportunities – Calibration Technician – Maintenance Technicians – Change Coordinators – Trainers – Process Validation Technicians Quality Systems Compliance 48 Production and Process Controls • Written Instructions (SOP’s) Required • Environmental Controls – Clean Rooms • Personnel – Health, Cleanliness, etc. • Contamination Control • Equipment – Maintenance Schedules – Software Validation Required in Process Equipment Quality Systems Compliance 49 Inspection, Measurement and Test Equipment • Routine Calibration of Measurement Equipment • Reference Standards Must Be Maintained • Records Must Be Kept In Secure Areas Quality Systems Compliance 50 Acceptance Activities • Career Opportunities – Inspection Technician – Test Technicians – Non-conforming product coordinator Quality Systems Compliance 51 Acceptance Activities • Written Procedures are Required for all Inspection and Test Activities • Receiving Inspection • In-Process Inspection and Test • Final Inspection and Test • Records Quality Systems Compliance 52 Non-Conforming Product • Non-conforming- Def: Does not meet Specifications • Segregation, Identification and Status of Nonconforming Product is Required • Material Review Board (MRB) • Rework, Retest and Disposition Quality Systems Compliance 53 Typical Inspection, NCMR, and Rework Process C:\ My Document s\ QA Training\ NCMR-Reprocess.abc (The Happy Path) Incoming Inspect ion SP-00050 SP-00031 ECO Rework, Repair, Update disposition FM00026 Special IP IP's Accept / Reject FM 00032 NCMR SP00022 Reject Material QA Quarrentine MRB St ores SP00020 Material control Process Ret urn t o Vendor Sort / Rework Vendor Not ificat ion Correct ive Act ion Request FM 00036 Reprocess Order Use As Is In Process (WIP) SP 00044 Travelers SP 00004 In-process inspection FM 00049 (MO) Scrap Log Accept / Reject Reject Use as is rationale FM 00043 Final QA Release SP-00042 Accept / Reject Scrap FM 00035 Vendor replacement Debit Memo Re-Inspect FM 00029 Debit Memo Accept/ reject Reject CPAR/ CPAN required? Reject Receive Correcive Yes Action (CPAN or Vendor CAR) Accept Finished Goods NO Ret urn mat erial t o St ores, in-process, Close NCMR File in Quality Data files Quality Systems Compliance 54 Corrective and Preventative Actions (CAPA) • Career Opportunities – Quality Analyst – Quality Engineer – Complaint Coordinator Quality Systems Compliance 55 Corrective and Preventative Actions (CAPA) • Includes Internal and External Actions (Complaints to be covered after lunch) • Corrective Actions- Actions Taken After Occurrence of the Event to Prevent Reoccurrence – Process Analysis – Failure Analysis – Procedure Review Quality Systems Compliance 56 Corrective and Preventative Actions (CAPA) • Examples of Corrective Actions – Review of Field Failures – Review of NCMR – Procedure Reviews • Corrective Actions Should be Validated to Assure They Work Quality Systems Compliance 57 Corrective and Preventative Actions (CAPA) • Preventative Action- Actions Taken to Prevent a Problem from Occurring – Process Validations (IQ,OQ,PQ) – Trend Analysis of Complaints, Repairs – Internal Production Rework Trend Analysis • (NCMR DATA) – – – – Supplier Audits and Reviews Highly Accelerated Stress Screening Testing (HASS) Highly Accelerated Life Testing (HALT) Market Information Review from Competitors Quality Systems Compliance 58 Corrective and Preventative Actions (CAPA) • Communicate the Results of Analysis • Management Reviews must Include CAPA Information • Documentation of Actions is REQUIRED – Indication of the effectiveness of the Quality System Quality Systems Compliance 59 Labeling and Packaging • Written Procedures Required • Label Integrity– Does the label remain legible for product life • Label Inspection – Control of labels required • Label Storage – Secure area – QA release • Labeling Operations – Assure that labels are not mixed up – Recalls of FDA regulated product can be initiated by mislabeling • Serial Numbers Quality Systems Compliance 60 Labeling and Packaging • Packaging must be Designed to Assure That Products Are Protected During Transit and Storage – Shipping testing – Environmental testing (Temperature, Humidity) – Specialized labeling of the package may be needed • Sterile Packaging has Special Considerations Quality Systems Compliance 61 Handling, Storage, Distribution and Installation • Career Opportunities – – – – – Material Handlers Stockroom Personnel Shipping Personnel Field Installation Traffic Managers Quality Systems Compliance 62 Handling, Storage, Distribution and Installation • Official Release (QA) from Production to Storage (Stockroom) Required • Mix-Ups Must be Prevented • Prevention from Damage or Deterioration – Shelf Life – Stock Control-FIFO Quality Systems Compliance 63 Handling, Storage, Distribution and Installation • Procedures Required to Assure that Only “GOOD” Product is Released for Distribution • Records of Following must be Kept by Manufacturer – Name and Address of Consignee (Company or Person who Receives Product) – Quantity shipped – Date Shipped – Serial, Lot Numbers Shipped Quality Systems Compliance 64 Handling, Storage, Distribution and Installation • Installation Instructions Required (IQ) • Installation of Equipment Must Be Verified • Records Kept (if done by Mfgr.) Quality Systems Compliance 65 Records • General – Records Must be Legible – Security maintained – Available for Life of Product • (min) 2 years past shipping date Quality Systems Compliance 66 Records • Device Master Record (DMR)( Recipe) – – – – – – Design Specifications Process Specifications QA Procedures Packaging Info Records Labeling Info Installation and Maintenance Info • Device History Record (DHR)(As really Built) – – – – – Date of Manufacture Quantity Manufactured Quantity Released for Distribution Acceptance ( Test) Records Primary Labeling Information • Quality System Record (QSR) – Quality Manual, Management Review Procedures, SOP’s, Generic Training Procedures, Other Non-device Specific Quality Procedures Quality Systems Compliance 67 Service • Career Opportunities – Service Technicians Quality Systems Compliance 68 Service • Written Procedure For Service Required • Testing Post Servicing Required – Record is part of the DHR • Records Must Contain – Name and SN of Device – Date and Person Servicing Device – Service preformed and Test Results • Service Information Must Reviewed for Complaints Quality Systems Compliance 69 Statistical Techniques • Valid Statistical Plans must be used for all sampling and testing to verify conformance to specifications Quality Systems Compliance 70 Class Exercise Manufacturing and Service The Bright-Idea Company received approval to market the machine . They have produced approximately 1000 of the machines, shipped 700 to their customers. One afternoon, the final tester began to notice that the machines did not always work the way they were supposed to at the final test station. He was rejecting about 50% of them. The design engineer in charge found that there was a sticky valve in about 50% of one of the lots of valves they received two months ago. It was hard to tell if the valves would always fail or not, because the problem was intermittent. 350 machines had been made using the lot with the defective valves. You are the Quality Engineer responsible for Corrective Actions. What steps should you take next? Quality Systems Compliance 71 Labeling • Career Opportunities – Label Designer – Graphic Artist – Technical Writer Quality Systems Compliance 72 Labeling 21 CFR 801 • Section 201(k) defines "label" as a: "display of written, printed, or graphic matter upon the immediate container of any article..." The term "immediate container" does not include package liners. Any word, statement, or other information appearing on the immediate container must also appear "on the outside container or wrapper, if any there be, of the retain package of such article, or is easily legible through the outside container of wrapper." • Section 201(m) defines "labeling" as: "all labels and other written, printed, or graphic matter (1) upon any article or any of its containers or wrappers, or (2) accompanying such article" at any time while a device is held for sale after shipment or delivery for shipment in interstate commerce. Quality Systems Compliance 73 Over The Counter (OTC) Device Labeling • Principal Display Panel 21 CFR 801.60 The principal display panel is that portion of the label which is intended to be displayed, presented, shown, or examined under customary conditions for retail sales. • Statement of Identity 21 CFR 801.61 The statement of identity of the device must be listed on the principal display panel. – It must list the common name – Indications for use – Bold type, – Reasonably sized generally parallel to the base of the package • Net Quantity of Contents Statement 21 CFR 801.62 The label of an over-the-counter (OTC) device in package form must contain a statement of net quantity of contents in terms of weight, measure, numerical count; or a combination of numerical count and weight, measure. Quality Systems Compliance 74 Prescription Device Labeling • Prescription Device 21 CFR 801.109 • A device which, because of any potentiality for harmful effect, or the supervision of the method of its use, or the collateral measures necessary to its use is not safe unless under a practitioner licensed by law to direct use this device, and hence for which "adequate directions for use" cannot be written, is exempt from such provided: – - It is in the possession of either a licensed practitioner or persons lawfully engaged in the manufacture of distribution of the product; – - Its labeling bears an Rx statement, i.e., "Caution: Federal law restricts this device to sale by or on the order of a (Insert name of physician, dentist or other licensed practitioner;" – - Its labeling bears information for use including, indications, effects, routes, methods, and frequency and duration of administration, and any relevant hazards, contraindications, side effects, and precautions under which the device can safely be used; and – - All labeling other than labels and carton bears the date of issuance or date of the latest revision. Quality Systems Compliance 75 Rx Medical Device LabelingGeneral Requirements • • • • • • • • Intended Use Indications for Use Contraindications for Use Warnings, Cautions Description of the Device User Instructions Specifications Corrective Actions (Troubleshooting) Quality Systems Compliance 76 FDA Actions for Mislabeling • • • • • Warning Letters Mandatory Recall Injunctions to Stop Shipment Seizure Fines and Imprisonment Quality Systems Compliance 77 FDA Legal Actions • SEC. 303. [21 U.S.C. 333] (a)(1) Any person who violates a provision of section 301 shall be imprisoned for not more than one year or fined not more than $1,000, or both. • Notwithstanding the provisions of paragraph (1) of this section, if any person commits such a violation after a conviction of him under this section has become final, or commits such a violation with the intent to defraud or mislead, such person shall be imprisoned for not more than three years or fined not more than $10,000 or both. • Knowingly distributing drugs/devices in violation of section 503(e)(2)(A), shall be imprisoned for not more than 10 years or fined not more than $250,000, or both. • Any manufacturer or distributor who distributes drug/device samples by means other than the mail or common carrier whose representative, during the course of the representative’s employment or association with that manufacturer or distributor, violated section 301(t) because of a violation of section 503(c)(1) or violated any State law prohibiting the sale, purchase, or trade of a drug sample subject to section 503(b) or the offer to sell, purchase, or trade such a drug sample shall, upon conviction of the representative for such violation, be subject to the following civil penalties: (A) A civil penalty of not more than $50,000 for each of the first two such violations resulting in a conviction of any representative of the manufacturer or distributor in any 10-year period. (B) A civil penalty of not more than $1,000,000 for each violation resulting in a conviction of any representative after the second conviction in any 10-year period. Quality Systems Compliance 78 Class Exercise- Labeling • Review of Respironics REMStar® Heated Humidifier labeling for: – Indications for use – Contraindications – Prescription Statement – Description – Corrective Actions Quality Systems Compliance 79 Complaints Quality Systems Compliance 80 Complaint Definitions • Any written, electronic, or oral communication that alleges deficiencies related to the – Identity – quality – durability – reliability – safety – effectiveness – or performance of a device after it is released for distribution." Quality Systems Compliance 81 World of Complaints US MDR EU Incidents and near incidents Some Definitions: Complaint: An expression of dissatisfaction concerning a product or services Quality Complaint: Any report that a product failed to meet its specifications for intended use, safety, performance or reliability; caused or contributed to a patient’s death; malfunctioned and could have caused or contributed to a death, or that the labeling was misleading or misbranding the product. Reportable Quality Complaints US- Medical Device Reports- Report required if a death or serious injury occurred or could occur in similar circumstances due to a malfunction or improper labeling. Quality Systems Compliance 82 Sources of Complaints Complaints that shall be processed according to the GMP requirements may be received from: • Customers by letter, credit memo, returned goods form, or phone; • A manufacturer's representative, or other employees; • The MedWatch voluntary reporting program; • A service or repair request; • Journal articles; or • The FDA Quality Systems Compliance 83 What to do 1. Remain Calm 2. Gather details of the complaint: a. Date complaint received, recipient’s name, recipient’s department, phone and extension number, if applicable. b. Complainant’s information: name, address, telephone, and fax number if applicable. c. Customer information: customer name, contact person, customer address, telephone, and fax number if applicable. d. Patient information: patient name, date product placed in service, date of problem/event. e. Device information: device name, model number, serial/lot number. f. The form of communication of complaint: written, electronic, oral. g. Details of complaint: Verify that enough information has been given in order that an analysis can be made of the type of complaint, specific malfunction or deficiency of product or service, or problem which has occurred. h. If product has been returned, verify that an authorized RA number has been assigned i. If the product has not been returned, try to have the product placed in Quarantine by the hospital, and arrange for return j. Follow Up on Complaints k. Link to CAPA system Quality Systems Compliance 84 Complaints-MDR • Medical Device Report (MDR)-The MDR regulation requires that all manufacturers of medical devices notify FDA when they become aware of a death or serious injury that may have been caused or contributed to by one of their marketed devices and/or any malfunction of one of their devices which, if it were to recur, would be likely to cause or contribute to a death or serious injury. Quality Systems Compliance 85 Class Exercise Sandy Bright is Dr. Bright’s daughter. One day she was at a neighbor’s house (Ms. Consumer) when the machine Dr. Bright’s company made stopped working while Ms. Consumer was using it and Ms. Consumer had to go to the hospital. Ms. Consumer told Sandy to tell her Dad about the problem. Sandy told her Dad the next morning. What Should Dr. Bright do and when? Quality Systems Compliance 86 FDA Audits Quality Systems Compliance 87 FDA Audits • Career Opportunities – FDA Compliance Officer – FDA Consumer Safety Officer – Internal Auditor Quality Systems Compliance FDA 88 FDA Audits of a Device Manufacturer • Types – QSR-Risk Based Approach – Targeted- Based on a Complaint/Recall • • • • Establishment must be registered May Be Unannounced FDA issues a Form 482-Notice of Inspection If problems- FDA issues a form 483-Notice of Observations • Possible Warning Letter if not corrected. Quality Systems Compliance 89 Manufacturer’s Responsibilities • • • • • • • Have Written Policy for FDA or other External Audits Have Records Organized Have an Escort at all Times Have a Separate Room for the Auditor Bring Information to Auditor Be Courteous Don’t offer any “bribes” – – – – Lunch Trips to Hawaii Baseball Game Tickets Company Party Quality Systems Compliance 90 Employee Responsibility • • • • • Remain Calm Answer Questions Truthfully Don’t Volunteer Information Refer to Procedures If in Doubt, Refer to Supervisor/Escort Quality Systems Compliance 91 Questions Quality Systems Compliance 92 Test Quality Systems Compliance 93