Transcript Slide 1

Yachiyo Industry Co. Ltd
Congratulations on 20 years of
Ohio-Saitama Business Relationship
September 10,2010
Yachiyo Corporate Philosophy
Fundamental Beliefs
• Respect for the Individual
• Customer First
Corporate Principles
• While maintaining a global viewpoint, we provide superior technologies and
distinctive products for the satisfaction of our customers.
Code of Conduct
• Pursue your dreams with ambition and a youthful spirit.
• Develop your awareness and improve skills.
• Create a safe, positive and harmonious working environment.
• Value time and originality.
• Strive persistently toward your goals
Summary
• By implementing the “Yachiyo Corporate Philosophy”, Yachiyo Group “strives
to become a company that is recognized and valued by society”
Yachiyo Industry Co. Profile
Company Name:
Yachiyo Industry Co., Ltd.
Establishment:
August 1953
Headquarters:
393 Kashiwabara, Sayama City, Saitama Prefecture
Capital Stock:
3.68 Billion Yen
Business Contents:
Complete automobiles
Development & Production of Auto Parts
Domestic Locations: 10 Locations
Overseas Locations:
15 Locations
Engineering
support:
4 locations (Total 16 locations)
Number of
Associates:
6,877 Associates
Products:
Fuel Tanks, Sunroofs, Sheet-Metal parts, Plastic parts, Repair
parts, Motorcycle parts, Minicar (Complete automobiles)
Yachiyo Industry Co. Global Presence
Europe
Asia
Japan
Americas
YOM
Tochigi R/D
UYT
Goshi-Giken
Kashiwabara
Headquarters
YWM( China)
YG Tech
YZM (China)
Yokkaichi
Suzuka
USY
YOA
AYM
YMA
Kameyama
YIM (India)
GIA Goshi (India)
Goshi Thanglong (Vietnam)
Siam Goshi (Thailand)
Siam Yachiyo (Thailand)
YBI
Yachiyo Products
Fuel Tank Systems
Sunroof Systems
Sheet-Metal parts
Repair Parts
Motorcycle Parts
Complete Vehicle Production
(Japan)
Yachiyo & State of Ohio
Positive Impact on Ohio
US Yachiyo, Inc.
Marion
Associates:
400+
Sales:
$270 Million (2008)
$197 Million (2009)
$238 Million (2010 est.)
Capital Investment:
$122 Million
Ohio Tax Incentives:
$1.1 Million
Products & Services: Fuel Tank Systems
Yachiyo of America Inc.
Columbus
Sunroof Systems
Testing
AY Manufacturing, Ltd.
Columbus
Research &
Development
American Region
Headquarters
AY Manufacturing
Location:
Columbus, Ohio
Associates:
235
Investment:
$57 Million
Sales:
$143 Million (2008)
$100 Million (2009)
$120 Million (2010 est.)
Products:
Sunroof Systems
Manufacturing:
Assembly of Sunroof Systems & Metal
Parts Coating
History:
1993 – Start of Sunroof Production
1997 – 1 Millionth Sunroof Produced
2002 – Honda Motor Quality Award
2004 – Added 3rd Production Line
2009 – 8 Millionth Sunroof Produced
2010 – Honda Award
AY Manufacturing
Rear Motor Sunroof Systems
Sunroof System in Accord
Front Motor Sunroof Systems
AY Manufacturing Sunroof Technology
Front Motor Tilt, Inner Slide Sunroof
• Lighter Weight
• Automatic Operation
• Anti-Pinch Feature
• Front Motor
• Competitive Price
Next Generation, Twin Panel Sunroof
• Open Feel
• Both Panels Operate
• Anti-Pinch Feature
• Front Motor
• Light Weight
AY Manufacturing Product Mix
Accord Crosstour
Accord
Civic
CR-V
Acura TL
Odyssey
RDX
Ridgeline
MDX
US Yachiyo
Location:
Marion, Ohio
Associates:
157
Investment:
$54 Million
Sales:
$125 Million (2008)
$95 Million (2009)
$116 Million (2010 est.)
Products:
Plastic Fuel Tank Systems
Manufacturing:
Blow Molding, Heat Welding & Assembly
History:
1999 – Began Production of ‘01 Civic Fuel
Tank
2002 – Began Production of ‘03 Accord
Fuel Tank
2002 – Installation of Second Blow Mold
Machine
2003 – Produced 1 Millionth Tank
2009 – Produced 5 Millionth Tank
2010 – Honda Spirit of Innovation Award
US Yachiyo Manufacturing
Blow Molding Machine
• Produces “Partial Zero Emission Vehicle”
(PZEV) Fuel Tanks
• Environmentally Friendly Product
• Lightweight for Fuel Efficiency
• Produces over 800,000 units/year
• 4-Material, 6-Layer Process
2nd Process / Assembly Line
• Advanced Technology Ensures High
Quality Product
• Quality Built into Process
• Efficient Process for Green Manufacturing
• Recycling of Plastic Parts
Plastic Fuel Tank Technology
4 Materials
• HDPE – High Density Polyethylene
6 Layers
Layer #1 HDPE Main Outer
• Regrind – Recycled Tank Material
• Adhesive – Bonding Agent
• EVOH – Barrier Material (LEV II or PZEV)
Layer #2 Regrind
Layer #3 Adhesive OUTER
Layer #4 EVOH
Layer #5 Adhesive INNER
Layer #6 HDPE Main Inner
US YACHIYO’S PROCESSES COMPLY WITH THE
TOUGHEST EMISSION REQUIREMENTS RESULTING IN
AN ENVIRONMENTALLY FRIENDLY PRODUCT
US Yachiyo Product Mix
Accord Crosstour
Accord
CR-V
Civic
Acura TL
Odyssey
RDX
Ridgeline
Element
Yachiyo of America
Location:
Columbus, Ohio
Associates:
35
Investment:
$11 Million
Sales:
$2 Million (2008)
$2 Million (2009)
$2 Million (2010 est.)
Responsibilities:
Administration, Business Planning,
Research ,Development & Testing
Testing:
Sunroof & Fuel Tank Testing
History:
2001 – Yachiyo of America Inception
2007 – Groundbreaking for New
Columbus, Ohio Facility
2008 – Began Development & Testing in
Ohio
2010 – Lead for Odyssey Fuel Tank Testing
Yachiyo of America Design & Testing
Product Design
Destructive Impact Testing
Durability & Cycle Testing
Thermal Tolerance Testing
Associate Development
Team Building- Global Events…in Ohio!
Regional Events/ Meetings
Team Building Events
Associate Voices
“AY Manufacturing is a team
environment and it values me as a
team member.”
“US Yachiyo has provided a career
path that will allow me to further
my skills and education.”
“Yachiyo of America has
broadened my thinking
to a global view.”
Thank you State of Ohio and
Saitama Prefecture for allowing
Yachiyo to be part of this 20th year
anniversary and we look forward
to our future endeavors.