Transcript Presentation Sustainability Pharma

How do you achieve sustainable
business?
Page 1
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Sustainability Indexes
Launched in 1999, the Dow Jones Sustainability Indexes are the first
global indexes tracking the financial performance of the leading
sustainability-driven companies worldwide. Based on the cooperation of
Dow Jones Indexes, STOXX Limited and SAM they provide asset
managers with reliable and objective benchmarks to manage
sustainability portfolios.
Selection of No.1-positions in actual report (Sep. 2009)
 adidas (Personal & Household Goods)
 BMW (Automobiles)
 DSM (Chemicals)
 Nokia (Technology)
 Roche (Health Care)
 Total (Oil & Gas)
 Unilever (Food & Beverage)
 Siemens (Diversified Industrials)
Page 2
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Industry Sector
Sustainability
 Considerable contribution from Siemens towards implementing
the United Nations Millennium Development Goals
 Siemens vision of a sustainable and fair world economy
 Siemens is member of the World Business Council for Sustainable
Development (WBCSD) together with 200 global leading companies
 Siemens founded an international Sustainability Advisory Board
 2009: 23 b€ turnover with Sustainable Products (+11%)
 For Siemens, Sustainability is a mission:
"Creating sustainable value
through technological leadership"
Page 3
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Industry Sector
Sustainability
Social
Bearable
Equitable
Sustainable
Environment
Page 4
Viable
Economic
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Industry Sector
SOCIAL responsibility
 Siemens solutions for traceability of drugs helps fighting against
counterfeiting and supports patient safety
 Health for everyone throughout the globe – logistically and
economically
 Siemens supports the pharmaceutical industry in the research of
new diseases and their control
 Drinking water is a precious commodity and indispensable for
good health
 Air contamination has a negative effect on peoples´ health.
Siemens contributes towards a significant reduction in
greenhouse gas emissions
Page 5
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Industry Sector
ECONOMIC responsibility
 Going green pays off
 In fiscal 2008, products and solutions from the Siemens portfolio
reduced customers‘ CO2 emissions by approx. 34 million tons
 With the savings achieved by products and solutions installed in
previous years, emissions were reduced by a total of roughly 148
million metric tons
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Industry Sector
ENVIRONMENTAL responsibility
 A healthy environment for today's and tomorrow's society.
It is a global responsibility to create the conditions to ensure this
 Siemens has the most comprehensive environmental portfolio worldwide
 On the R&D side, Siemens spends more than 850 mn Euros per
year on environmental and climate protection
 Siemens´ environmental portfolio is being continually developed and
redefined
 The portfolio's revenue and CO2 savings for fiscal 2008 was reviewed
by the independent auditor PricewaterhouseCoopers
 Siemens is an active member of several climate change initiatives
in Germany and globally
Page 7
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Industry Sector
Responsible Care®
Global charter
Members Germany (summary)
Responsible Care® is the chemical
industry’s global voluntary initiative to
continuously improve their health,
safety and environmental performance.
Responsible Care® is a uniquely designed
initiative that enables the global chemical
industry to make a strong contribution to
sustainable development.
Through improved performance,
expanded economic opportunities,
and the development of innovative
technologies and other solutions to
societal problems, the industry will
continue taking practical steps to
implement initiatives in support of
sustainable development.
Page 8
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Industry Sector
Responsible Care®
Health &
safety
Environment
protection
Waste
Emission
Air
Use of
resources
Emission
Water
Consumption
Energy
Consumption
Water
http://www.responsiblecare.org
Page 9
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Industry Sector
Energy – Waste – Water – Emission
Energy
Page 10
Waste
Water
Emission
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Industry Sector
How do you achieve
sustainable business?
Energy
© Siemens AG 2010. All Rights Reserved.
Market challenges
 EU: about 7 m€ unnecessary electricity costs every day because
systems
 are not equipped with speed-variable drive systems
 are in some cases oversized
 1.3 m€ a day could be saved and 3 million metric tons of CO2 could
be avoided annually through the systematic use of energy-saving
motors
 40 percent of the world's energy is consumed by buildings
 21 percent of greenhouse gas emissions can be accounted on
buildings globally
Page 12
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Industry Sector
Energy use in the Pharmaceutical Industry
Distribution of energy use in the Pharmaceutical Industry –
energy consumption
25%
Plug loads & processes
10%
65%
Page 13
Lighting
HVAC
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Industry Sector
Customers requirements
 Energy efficient building design
 Design of processes to save energy, waste and reduce emission
 Use sensors and monitoring solutions to identify energy losses
and inefficient assets
 Increase of asset utilization
 Reduction of lead time
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Industry Sector
Siemens Answers
 Increase energy efficiency of buildings with Siemens’ intelligent and
integrated building and room automation
 Management of Utilities to safe Energy
 Energy-saving motors from Siemens are characterized by a 40% lower
power loss compared with standard motors
 Choke controls, electric drives used together with frequency converters
from Siemens gain up to 60-70% when operating with fans, pumps or
compressors
 Integrated solutions according to Siemens’ Totally Integrated Automation
(TIA) concept reduce lead time and energy concurrently
 Siemens’ Power Management System optimizes the use of energy 
reduction of energy costs by up to 20%
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Industry Sector
back to
Energy
Page 16
Waste
Water
Emission
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Industry Sector
How do you achieve
sustainable business?
Waste
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Market challenges
 US pharmaceutical industry is wasting more than 50 b$ p.a.
due to inefficient processes
 Approximately 200kg solid waste is generated per metric ton
of API manufacturing
 Process inefficiency is institutionalized
5-10% waste is planned
Sigma
PPM Defects
Yield
Cost of quality
2
308.537
69,2%
25-35%
3
66.807
93,3%
20-25%
4
6.210
99,4 %
12-18%
5
233
99,98 %
4-8%
6
3
99,99%
1-3%
Pharma
Page 18
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Industry Sector
Customers requirements
 Avoid waste in inefficient clinical batch production and
batch-to-batch variations
 Reduce off-spec production to avoid waste (amongst others)
in the form of unusable product
 Minimize waste in Lab testing
 Avoid products to expire during warehousing
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Industry Sector
Siemens Answers
 Process optimization as Right first Time and Online Analysis with
Siemens’ software solutions will decrease lab testing efforts and
reduce waste
 With Siemens’ Tracking & Tracing solutions your supply chain will
be managed and controlled to avoid expired raw materials and
products
 Continuous processing reduces intermediate material and waste.
Siemens’ Totally Integrated Automation (TIA) enables efficient
continuous manufacturing processes
 Optimized Chromatography to analyze batches
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Industry Sector
back to
Energy
Page 21
Waste
Water
Emission
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Industry Sector
How do you achieve
sustainable business?
Water
© Siemens AG 2010. All Rights Reserved.
Market challenges
 “Water is the oil of the 21st century” Andrew Liveris,
CEO of Dow Chemicals
 The global water consumption is doubling every 20 years –
water, unlike oil, has no substitute
 40% of Fortune 1000 companies said the impact of a water
shortage on their business would be “severe” or “catastrophic”
– but only 17% said they were prepared for such a crisis.
 Most wastewater must be reused as fresh water in future
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Industry Sector
Water consumption in Pharma
Per 21CFR part 210:
Pharma waters used in manufacturing of drugs or drug products are subject to
the regulations of the cGMP‘s whether or not the product stays in the final product
(e.g. cleaning, rinsing formulation etc.)
Water is the largest ingredient in almost every drug produced.
5%
10%
Bulk Manufacturing
Fill Finish
10%
R&D
Miscellaneous (boilers, chillers etc.)
15%
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60%
Facility
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Industry Sector
Customers requirements
 Reduction of water consumption
 Significant reuse of wastewater
 Guarantee high water quality
 Meet regulatory requirements
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Industry Sector
Siemens Answers
 Siemens solutions meet water quality requirements to ensure
consistent processes and production
 Siemens helps industry meet ever increasing industrial
wastewater regulations, while improving efficiency and reducing
waste disposal costs
 Optimized Processes with Siemens’ Totally Integrated Automation
(TIA) will lead to lower water consumption
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Industry Sector
back to
Energy
Page 27
Waste
Water
Emission
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Industry Sector
How do you achieve
sustainable business?
Emission
© Siemens AG 2010. All Rights Reserved.
Market challenges
"We now have data showing that from 2000 to 2007,
greenhouse gas emissions increased far more
rapidly than we expected,
primarily because developing countries, like China
and India, saw a huge surge in electric power
generation, almost all of it based on coal"
Christopher Field, Stanford University and the Carnegie Institution
for Science
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Industry Sector
Global Emissions – worldwide challenge
Greenhouse gas emission
per capita in 2000
Countries by
carbon dioxide emissions
via the burning of fossil fuels
(blue the highest)
Page 30
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Industry Sector
Customer requirements
 Emission reduction due to optimized fuel burning
processes and reduced energy consumption
 High operational availability of 99,5%
 Alternative Power Generation Solutions
 Reduction of Air Consumption
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Industry Sector
Siemens Answers
 Control of Emission to meet the environmental regulations
 Siemens’ gas-cleaning process removes pollutants such as dust
particles, heavy metals, SO2 and organic compounds from the offgas stream far more effectively than in conventional processes
 Protection from emissions by Siemens’ Safety Solutions
Page 32
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Industry Sector
back to
Energy
Page 33
Waste
Water
Emission
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Industry Sector
SIMATIC PCS 7
Page 34
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Industry Sector
SIMATIC PCS 7
Optimization of Energy Efficiency 1/2
Challenge:
 Many process control applications are characterized by facts like:
start-up / shutdown procedures, change of operating points, or process-related dependency
in closed-loops. This has a negative impact on the energy balance.
 Normally, too much energy is used, and this by reduced yield, less throughput and
long service life
Solution:
 Intelligent energy optimization with SIMATIC PCS 7 Advance Process Control
Benefits:
 Energy consumption is clearly reduced (3 to 10%) because the standard deviation is
minimized (up to 200%) and can be adjusted fast
 Yield is increased (about 2 to 10%) while energy consumption remains stable
 Transition between different operating points is optimized, which leads to faster operating
point changes – this reduces energy consumption
Page 35
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Industry Sector
SIMATIC PCS 7
Optimization of Energy Efficiency 2/2
Challenge:
 20% of the world wide electrical energy demand in production plants is used for pump works.
 Application of redundant systems or special monitoring systems involves a high financial,
energetic and plant specific additional expense
Solution:
 SIMATIC PCS 7 Plant Asset Management with Condition Monitoring
Benefits:
 SIMATIC PCS 7 offers a cost effective and energy saving solution for diagnosis of pumps
through clever & intelligent combination as well as interpretation of measured data
Page 36
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Industry Sector
Energy Efficiency
SIMATIC PCS 7 with SIMATIC Powerrate
Challenge:
 Many companies do not have the required transparency regarding energy consumptions
and the main cost originator
 The tariffs, arranged with the energy supplier, are based on energy peak values. But the
average consumption is much lower
 Energy limits are often exceeded and thereby causing additional costs or contractual penalty
Solution:
 Optimal monitoring and control of energy consumption with integration of the Power
Management Solution with SIMATIC powerrate for SIMATIC PCS 7 – a software add-on
 Energy consumption monitoring (power, current, voltage) by integration of SENTRON PAC
power monitoring devices and switch breakers and motor management systems in PCS 7
Benefits :
 SIMATIC powerrate provides transparency in energy consumption from the feed-in up
to the consumer
 Energy data including of non-electrical energies (e.g. gas, steam, oil...) are continuously
collected, archived and proceeded
 Identification of energy saving capabilities in combination with a more efficient energy
purchasing will help to reduce the energy costs
 Transparency enables the optimization of the energy consumption – und this totally
integrated in the PCS 7 environment
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Industry Sector
SIMATIC PCS 7
Reduction of Waste
Challenge:
 Many process control applications are characterized by facts like:
start-up / shutdown procedures, change of operating points, or diversity of products and
product quality as well. In the change-over undesirable products will be produced (waste)
Solution:
 High product quality with Advance Process Control
 Optimized material transportation with SIMATIC Route Control
Benefits:
 Transition between different operating points are optimized, which means faster
operating point changes and less production downtimes  less waste
 Increased yield (typ. about 2 to 10%)  less waste
 Consideration of material tolerance (no unwanted mixing) (no pudding of vanilla flavor
with chocolate flavor)
 Consideration of the status of the pipelines/reactors (cleaned, ...)
 Exclusive reservation of pipelines (e.g. for cure substances)
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Industry Sector
SIMATIC PCS 7
Water & Wastewater Treatment
Challenge:
 Industrial wastewater treatment plants (e.g. at starch production) require thinning / neutralizing
processes with long „dead times“, which are difficult to control from the closed loop controlstrategy point of view
 There are processes in industrial wastewater treatment plants, which are represented and
automated with standard libraries only in a restricted way
 Water / wastewater plants are geographically distributed over a wide area (sewer network,
pump stations). The integration of these distributed plants into an comprehensive automation
solution is a challenge.
Solution:
 Intelligent plant optimization with Advance Process Control
 Optimized solution based on water libraries
 Efficient plant management due to the integration of TeleControl
Benefits:
 Thinning-/neutralizing-processes are optimized without wasting recourses
 The Water Library provides an optimal solution for industrial and commercial drinking water
and wastewater treatment plants
 The distributed areas of plants are integrated into the total plant configuration in the same
Look&Feel. This helps to reduce operating failures by the operators (TeleControl)
Page 39
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Industry Sector
SIMATIC PCS 7
Reducing emissions
Challenge:
 Processes that run at a sub-optimal operating point or take too long to switch between
operating points waste energy, creating additional and unnecessary emissions.
 Faults and malfunctions can have fatal consequences in the process industry, so it is
vital to do everything possible to eliminate them. The number one priority is to minimize
the potential threats to people, plant and the environment by technical means without
any negative effect on the industrial production process.
Solution :
 Emissions control and prevention with Advanced Process Control
 Integration of process safety into SIMATIC PCS 7
Benefits :
 Standard deviation is minimized (typically by up to 200%) and optimally controlled
 lower emissions
 Energy consumption is significantly reduced (typically by around 3 to 10%)
 reduced consumption means lower emissions (COx, NOx, etc.)
  Safety: greater safety for people, plant and the environment
(dioxin disaster in Seveso)
Page 40
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Industry Sector
Sensor Systems
Page 41
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Industry Sector
Sustainability: Answers of Sensor Systems
in the Pharmaceutical Industry
Energy Efficiency / Management
 Reduced energy consumption due to optimized fuel burning processes via monitoring of
exhaust air and solvent combustion processes by Process Analytics (Oxymat; Ultramat,
Fidamat; LDS 6)
Emission
 Monitoring of the exhaust gases in solvent combustion processes or flares by Process
Analytics (Oxymat, Fidamat, Ultramat or MAXUM / MicroSAM) helps to comply with
environmental legislation for Continuous Emission Monitoring Systems (CEMS)
Waste
 Avoid waste in inefficient batch production, batch-to-batch variations and reduce off-spec
production by improved process control using process instrumentation and process analytics
(e.g. Ultrasonic or radar devices for continuous level monitoring: Sitrans L; monitoring of
dosing liquid and gas volume flows: Sitrans F; temperature and pressure monitoring Sitrans T
and Sitrans P; Ultramat/ Oxymat; LDS 6)
Water
 To meet increasing industrial wastewater regulations, while improving efficiency and reducing
waste disposal costs by monitoring essential process parameters such as flow, pressure,
level and temperature (Sitrans F; Sitrans P, Sitrans T and Sitrans L)
Page 42
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Industry Sector
Energy Efficiency
Optimization of Utility-Processes
Challenge:
 Control of utility processes as e.g. compressed air and steam
generation; chilled water, de-mineralized water and electricity
supply to ensure efficient, continuous and reliable manufacturing
Solution:
 Control and monitoring of level, temperature, pressure and flow
(SITRANS P, SITRANS T; SITRANS FO; SITRANS CLS 200;
SITRANS LC 500) at e.g. glycol water, cooling water, industrial
water, de-ionized water, city water and others to ensure optimal
product compliance.
Benefits:
 Energy efficient, compliance oriented utility supply to ensure cost
effective, continuous and reduced off-spec production.
Page 43
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Industry Sector
Reduction of Waste
Challenge:
 Measurement of 7 different solvents for solvent recovery processes
serving up to 7 batch processes with a single analyzer only
 Seamless integration in plant production processes and plant
communication networks
Solution:
 One MAXUM process gas Chromatograph in split airbath
oven operation
 7 analytical methods using EZChrom software to handle
7 different batch processes
Benefits:
 Improved solvent yields through better and faster process
monitoring (3000 $ savings per batch; 150.000 $ savings per year)
 Reduced waste solvent with need for disposal; (10% reduced
solvent waste per batch)
 Improved process through-put due to much faster response time
from on-line process analysis (10.000 $ savings per year)
Page 44
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Industry Sector
Emission
Monitoring of exhaus gases
Challenge:
 Continuous monitoring of exhaust gases to control
critical explosive limits, combustion processes,
denitrification and furnace operation, to monitor
emissions and indicate leak warnings
FIDAMAT 6
ULTRAMAT 23 or 6
CALOMAT 6
OXYMAT 6 or 61
Solution:
 Dependent on application installation of OXYMAT6
or 61; ULTRAMAT 23 or 6; LDS 6; FIDAMAT 6 or
CALOMAT 6 for measurement of O2, CO, COX,
NOX, SO2, NH3, THC, HCI, HF, CH4
Benefits:
 Continuous emission monitoring to comply with
environmental legislation and reduce air pollution
 Increased plant safety
SITRANS SL
Page 45
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Industry Sector
SIPAT
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46
Page
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Waste reduction with SIPAT
Challenge:
 The pharmaceutical industry wastes incredible amounts of valuable resources
and money due to processes that create off-spec or low-yield products.
 To compensate for this unpredictable result, a buffer of extra warehousing stock
is created, which in turn causes waste in the form of expired product.
Solution:
 A key element in the reduction of waste is Process Analytical Technology
(PAT) / Quality by Design (QbD).
 SIPAT – the PAT software solution of SIEMENS supports that approach
Benefits:
 Obtain a predictable process and predefined product quality
 Just-in-time production and manufacturing methods according to market demand
(increased throughput around 30%)
 Real-time product release eliminates time-consuming end-product testing
(scrap reduction around 5%) and further reduces waste in the form of expired
warehouse product (stock cost reduction around 15%)
Page 47
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Industry Sector
Customer Value
Example
Customer and site
an injectable plant in Ireland is seeking
for cost saving (waste reduction) through
modernisation of manufacturing and
implementing QbD
Measures (extract)
 Defining improvement scenario’s
for manufacturing
 Assessment of
improvement scenarios on:
 Labour
 Throughput time
 Quality
 Waste inventory levels
Page 48
Result
 Manufacturing, throughput
reduced by 30%
 Quality 13% reduction QA/QC
cost (0’2€)
 Waste reduction; 3,5% (1’8 €)
 Inventory; reduction with 30%
(>10’0€)
 ROI < 2 year
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Building Technologies
Page 49
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Industry Sector
Energy Performance Contracting (EPC)
Project Execution
Pre-Selection
of locations
Energy
Health Check
(EHC)
Energy
Analysis
(EA)
Decision
by Investor &
User
Energy Performance
Contracting (EPC)
Building Performance
Optimization (BPO)
Energy / Operation Costs
Energy Performance Contracting
 Realization of measures from e-analysis
 Total investment is covered by savings
Savings
Siemens Contract Volume
 Guaranteed savings with a predefined
payback period
 Integrated approach (Owner and tenant)
 Financial solutions by contractor
 Continuous optimization
Time
Page 50
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Industry Sector
The sustainable Energy & Environmental
Solutions Process
Building Owner / Operator
Letter of understanding
Preliminary
analysis
Preliminary study
Letter of intent
Detailed
analysis
Detailed study
Contract closure
Implementation
Planning, installation,
project management
Change of usage,
consumption,
accounting
Guarantee phase
Energy saving guarantee
measurement,
verification, service
Siemens Building Technologies
Page 51
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Industry Sector
Examples for safe, secure and
compliant environmental conditions in R&D
Adjust the blinds
according to the user
profile
Optimize energy
consumption with optimized
VAV
Adjust the air
exchange rates
in accordance
with the
personnel flow
and user profile
Increase staff comfort
with centralized control
functions
Page 52
Increase staff safety with unique
fire detection, extinguishing and
evacuation solutions
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Optimization of energy efficiency
in classified clean rooms
Monitor air exchange
rates with continuous
counting of particles
Adjust the air exchange
rates in accordance with
the user profiles
Adjust the ISO class
according to open and
closed processes
Adjust the lighting
according to the user
profile
Page 53
Use the design space to
regulate temperature and
humidity
Adjust the air
exchange rates in
accordance with
the personnel flow
Reduce the pressure
differential by precisely
measuring the air flow
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Customer Value
Example
Customer and site
Chiller plant interconnect and optimization
project at genomics of large pharmaceutical
company
Measures (extract)
 Installation of a Optimal Multiple Parallel
Pump sequencing
 Variable primary chilled water Pumping
sequence
 Chilled water temperature optimization
 Optimal chiller sequence
 Condense water Temperature / Cooling
Tower / Fan Optimization
Page 54
Result
 Annual energy savings are
calculated at 1.646.268 kWh or
over USD 186.000,-- in annual
operating costs (ROI < 2 year)
 Approximately 451 Ton of
avoided CO2 emission per year
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Water Reuse and Reclaim with
Siemens W&WW Solutions
Page 56
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Industry Sector
WT Success Story
Customer and site
 Large pharma plant, St. Louis, MO, USA
 Healthcare products facility
 Small ‘validated’ Purified Water system
with infrequent use
Details
 Worse case scenario for this
technology; Small 1.1m3/hr,
Single train,
 System production 32hr/wk (19% util)
 Validated USP PW
 Client wanted GREEN solution,
 Looking to duplicate globally
Result
 Saving 823,000 gallons water/yr
 Saving €13,000/yr or €175,000/10yr
 Extremely low microbial counts
(85% of tests = 0 CFU/100ml,
only 7 detections in 6 mon.
avg = 0.12CFU/100ml
(limit = 10,000 CFU/100ml)
 System cost €113,000
Revolutionary Design : Reverse
Revolutionary Design: Reverse
Osmosis / Continuous Deionization
Osmosis/Continuous Deionization
(RO/CEDI)
(RO/CEDI)
Multi-media
Filter
Dual Softeners
Page 57
A
Hot Water
Sanitizable
Activated Carbon
Unit
to storage and
distribution
A
5 Micron
Prefilter
Heat
Exchanger
Hot Water
CDI LX Unit
Sanitizable
Reverse Osmosis
Unit
© Siemens AG 2010. All Rights Reserved.
Industry Sector
Motors
Page 58
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Industry Sector
Optimizing energy efficiency
Motors
Challenge:
 Electric drives account for around two thirds of total energy consumption in industry.
Given the steady rise in energy costs and current concerns about climate change,
the energy consumption of drive products is accordingly a matter of significant and
increasing concern.
Solution:
 Our energy-saving drives, frequency converters and
starters can help you exploit potential savings to the
maximum, making you more competitive in the long term
and simultaneously reducing your environmental impact:
SIRIUS, SINAMICS, MOTOX, MICROMASTER,
SENTRON
Benefits:
 Energy-efficient motors can reduce dissipation losses by 45%
 Further energy savings of up to 50% can be achieved by using frequency converters
(88% of all motors are unregulated)
 Retrofitting and optimization could cut annual CO2 emissions by 40 million metric
tons in Germany alone
 Energy consumption can be slashed by up to 70% using energy-efficient Siemens
drives
Page 59
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Industry Sector
Page 60
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Industry Sector
Supply Chain Optimisation
Waste Reduction with Tracking & Tracing
Challenge:
 Guarantee patient safety
 Economical damage caused by counterfeits
 Brand protection
 Expiration date of product
 Material tracking
 Meeting FIFO principle
Solutions:
 Mass serialisation for ePedigree
 Tracking und Tracing solution based on WinCC und SIMATIC IT
 RFID-solutions
 French coding
 Retrofitting of existing packaging lines
Benefits:
 Improved product safety, mitigating the risk of counterfeiting and safeguarding
 Compliance with legal requirements and other national directives
 Waste reduction
 Increase in supply chain efficiency
 Streamlined and traceable production
 Clear verification of bulk material
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Industry Sector
Energy – Power Generation
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© Siemens AG 2010. All Rights Reserved.
Industry Sector
Emissionen
Power Generation – Gas cleaning
Challenge:
Gasification offers one of the cleanest and most flexible ways of converting coal and low-grade
fuels into high-value products – electricity, chemicals or synthetic fuels. Combining gasification
with advanced gas turbines in Integrated Gasification Combined Cycle (IGCC) power plants
results in a highly efficient technology for coal-based power generation. Gasification can offer
environmentally friendly plants with lower emissions and the combination with readily available
technology for CO2 Capture and Storage (CCS).
Solution:
Siemens Fuel Gasification Technology
 Dry solids feeding for high efficiency and low O2 consumption
 Top-mounted dust burner with extended burner lifetime
 Cooling screen for high availability and low maintenance
 Full water quench for simple and reliable design
Benefits:
 High carbon conversion: > 98 %
 Operating pressures: 40 bar and above
 Shorter start-up times
 Smaller dimensions for reduced equipment costs
 High availability and low maintenance
 Proven experience: More than 20 years of successful operating experience
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© Siemens AG 2010. All Rights Reserved.
Industry Sector