Transcript S2K - Soliton

Eurotherm Controls Inc / Barber-Colman Company
Series 2000
Industrial
Measurement &
Control
Page 1
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 One Range - All Solutions
Temperature control and indication
Program & atmosphere control
Valve positioning controllers
Flow and pressure control
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Process control and indication
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Page 2
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Discrete controller markets & applications
MINATURE
GENERAL PURPOSE
PROGRAMMER, ADVANCED CONTROLLERS
Series 2000
2100
2200
2400
Previous
Generation
Simple heating & cooling
Small ovens, chillers
Injection moulding
Semiconductor
Crystal growing
Diffusion
M.B.E
Heat treatment
Furnaces
Food & brewing
Blending, baking
Refrigeration
Fermentation, Pasteurisation
Ceramics & bricks
Dryers
Kilns
Plastic & rubber
Solid extrusion
Wire coating
Film extrusion, Pipe extrusion
Glass
Melting
Forehearths
Lehrs
Heating & ventilation
Gas burner & boiler control
Aerospace & automotive
Carburising furnaces, creep testing
Environmental chambers, Autoclaves,
Engine test beds, Infra-red paint drying
Chemical and Pharmaceuticals
Reaction vessels
Fermenters
Pressure, flow, level, PH
Page 3
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 concept
All popular DIN panel size formats
Scalable range of control solutions
Custom configurable
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Single, consistent user interface style
Best in class control performance
Consistent mechanical design
Range of communication protocols supported
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Page 4
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller family
DIN
panel size
2100
2200
2400
1/32
1/16
1/8
1/4
Key Features
Compact
Controller/ Alarm functions
Fixed build
Logic & Relay
Simple timer
Dual display
Modular build
Communications
Analog output
Valve positioner
Simple timer
Plug-in modules
Dual PV input
Programmer
Run/ Hold & Auto/ Manual key
Communications
Analog output
Valve Positioner (w feedback)
Cascade & Ratio control
Page 5
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller mechanics
2100
2200
2400
DIN Panel sizes
1/32 & 1/16
1/16, 1/8 & 1/4
1/16, 1/8 & 1/4
Case depth
103mm
103mm
150mm
Front panel sealing
NEMA 4X, IP65
NEMA 4X, IP65
NEMA 4X, IP65
Display
Single
Dual
Dual
Modularity
Fixed build
Two output modules+
1 comms option
Three I/O modules+
2 comms options
Additional function
keys
Auto/ Manual
Run/ Hold
Page 6
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 control
2100
2200
2400
Control modes
On/ Off, PID
On/ Off, PID
On/ Off, PID
Sampling Rate
4 Hz
9 Hz
9 Hz
Measurement resolution
2uV
2uV
2uV
Control outputs
Heat/ Cool
Heat/ Cool (time prop+
analog), Valve position
Heat/ Cool (time prop+
analog), Valve position
with feedback
(time prop only)
Cooling Algorithms
Linear
Linear fan, Water, Oil,
CO2
Linear fan, Water, Oil,
CO2
Auto tune functions
One shot
One shot
One shot, Adaptive
Power feedback
Power feedback, Ratio/
Cascade control, Gain
schedule
Advanced control
Page 7
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Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller I/O
2100
2200
2400
PV Inputs
1 Universal
1 Universal
2 Universal
(mA, mV, V,
2 wire resistance)
(mA, mV, V,
3 wire resistance)
(mA, mV, V,
3 wire resistance)
Input linearization
10 sensor types+
10 sensor types+
custom polynomial custom polynomial
10 sensor types+
custom polynomial,
8 point user calibration
Control outputs
2, Logic, Relay
4, Logic, Relay (2A,10A),
Triac, DC (mA, V)
4, Logic, Relay (2A,10A),
Triac, DC (mA, V)
Alarm/ event outputs
2, Logic, Relay
4, Logic, Relay, Triac
11, Logic, Relay, Triac
Retransmission outputs
1 DC (mA, V)
2 DC (mA, V)
Digital inputs
2 standard+ 1
2 standard+ 9
Remote setpoint,
Valve feedback
DC (mA, V)
Potentiometer
Page 8
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller communications
2100
2200
2400
Yes
Yes
Yes
Communication
channels
1
2
Protocols
supported
EI-Bisync, Modbus,
Devicenet
EI-Bisync, Modbus,
Profibus
PDS communication
Output + Diagnostic,
Slave setpoint
retransmission,
Output + Diagnostic,
Master/ Slave setpoint
retransmission,
Analog communication
Error, PV, Setpoint,
Output power
Error, PV, Setpoint,
Output power
Configuration comms
Page 9
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller alarms
Number of alarms
Alarm types
Special functions
2100
2200
2400
3
4
4
Full scale,
Deviation band,
Loop break,
Sensor break
Full scale (high, low),
Deviation (band, high, low),
Loop break,
Sensor break,
Diagnostic
Full scale (high, low),
Deviation (band, high, low),
Loop break,
Sensor break,
Diagnostic,
Rate of change
Latching,
Blocking
Latching,
Blocking
Latching,
Blocking,
Delay
Page 10
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 controller timer & programmer
2100
2200
2400
Number of program
setpoint steps
1+ standby
2
2, 4, 16
Number of programs
1
1
1, 4, 20 (x 16 segments)
Control functionality
Ramp-rate control
Ramp-rate control
Ramp-rate control,
Master/ slave
synchronization
Logic input functions
Run,
Reset
Number of program event
outputs
Run,
Reset,
Hold
Up to 8
Page 11
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicating alarm units
Temperature
Pressure/ Force
Humidity
Non-linear level
Flow
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Process inputs (mA, V)
Page 12
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicator family
DIN
panel size
1/32
1/16
1/8
Key Features
Compact
Instant accuracy measurement
2100i
2400i
Fixed build
Indicator or Alarm
Red or green display option (2108i)
High precision
Instant accuracy measurement
Modular build
Communications
Red or green display option
Logic, relay and analogue outputs
Dual PV input
Transducer & transmitter
power supplies
Tare and zero functions
Maths functions (including )
Page 13
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicator mechanics
2100i
2400i
DIN panel sizes
1/32, 1/16 & 1/8
1/8
Case depth
103mm
150mm
Front panel sealing
NEMA 4X, IP65
NEMA 4X, IP65
Display color
Green (Red option 2108i only)
Red/ Green options
Modularity
Fixed build
Three I/O modules +
2 comms options
Additional function keys
Alarm acknowledge (2808i only)
Alarm acknowledge
Page 14
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicator I/O
2100i
2400i
PV Inputs
1 Universal
2 Universal
(mA, mV, V, 2 wire resistance, 3 wire 2108i)
(mA, mV, V, 3 wire resistance)
Sampling Rate
4 Hz
9 Hz
Measurement resolution
2uV
2uV
Input linearization
10 sensor types+
custom polynomial
10 sensor types+
custom polynomial,
8 point user calibration
Alarm/ event outputs
2, Logic, Relay
11, Logic, Relay, Triac
Retransmission outputs
Digital inputs
Remote setpoint
2 DC (mA, V)
1 (alarm acknowledge, keylock 2108i)
2 standard+ 9
DC (mA, V)
Page 15
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicator communications
Configuration comms
2100i
2400i
Yes
Yes
Communication channels
2
Protocols supported
EI-Bisync, Modbus, Profibus
PDS communication
PV , Setpoint
Analog communication
PV, PV1 - PV2, Setpoint
Page 16
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Indicator alarms
2100i
2400i
Number of alarms
3
4
Alarm types
Full scale (high, low),
Deviation band,
Diagnostic
Full scale (high, low),
Deviation (band, high, low),
Diagnostic,
Rate of change
Special functions
Latching
Latching,
Delay
Page 17
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
•PDSIOTM - Pulse Density Signaling I/O
A simple cost effective method
of transmitting analog, digital, control and
diagnostics information between two
instruments
• PDSIO Modes:
* Mode 1 - SSR Fault Indication
* Mode 2 - SSR Current Monitoring
* Mode 4 - Setpoint Retransmission
* Mode 5 - External CT SSR Current Monitoring
Page 18
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Eurotherm Controls Inc / Barber-Colman Company
PDSIO Mode 1
• Controller transmits a simple time proportional
signal to the SSR (TE10S only)
• SSR replies to the controller with a single message
(LD.F) indicating a good or bad health situation for
the load circuit
Page 19
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Eurotherm Controls Inc / Barber-Colman Company
PDSIO Mode 2
• Controller transmits a simple time proportional signal to
the SSR (TE10S or Mode 2 PD/CTX only)
Controller
Contactor
transmits
On demand
Off demand
transmits LOAD CURRENT plus
SSR Fault
Heater Fault
Shorted SSR
Broken Signal
wire
Blown Fuse
Open Heater
Open Line
Open SSR
Page 20
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
PDSIO Mode 4
• Master controller (2400) transmits a setpoint value to the
subordinate controller (2400 or 2200)
• Subordinate controller tracks the setpoint and replies with a
holdback request (2400 only) if it cannot stay within a
specified tolerance limit
Page 21
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
PDSIO Mode 2 PD/CTX
• Designed to be attached to a low DC control voltage input
mounted on a suitable heatsink
• Diagnostics: RMS Amperage, Heater Fail, SSr Fail
• Works with 2200 and 2400 series instruments
• Drives an external zero voltage level switching SSR with up
to 7mA, 5V level logic signal
Page 22
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
PDSIO Mode 5 PD/CTX
• Monitors load current of any zero crossed fired load up to 100
amps
• Works with all 1/8th and 1/4th DIN series 2000 instruments
• Works with standard logic inputs, no extra hardware
Page 23
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
2404 Furnace & Kiln Atmosphere Controller
•ES0278 offers PID or
VP control, 5 standard
relay outputs,
optional Modbus or
Profibus
communications and an
optional CO input
for continuous
correction of the carbon
potential calculation.
•ES0209 offers PID Control, two
module slots, and optional
Modbus
or Bisync communications.
•ES0288 offers the same
features as
ES0209 with the option of
Profibus communications.
• Direct
connection to most types of Zirconia Probes
• Control of Carbon Potential, % Oxygen, or Dewpoint
• CO or H2 compensation input
• PID Control or PID on/off
• Valve Positioning Control
• Sooting and Probe Health Alarms
• Probe Clean Output
• Retransmission Output
•Profibus or Modbus Communications
Page 24
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 FM Alarm Units
•1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN
•Independent Alarm Outputs
•Customized Operator interface
•Digital Input for alarm reset
•EIA-485 Modbus RTU Communications
•Simple front panel alarm acknowledgement and reset of alarms
Page 25
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 Config station

Used with iTools

Menu driven procedures

Allows rapid cloning of
instruments

Configures all 2000 series
instruments

Enables software features
via hardlock
Page 26
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
What is iTools?

A next generation D2000 for Windows

Windows 95, 98 & NT
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Supporting System Integrators, OEMs and end-users

Integrated OPC Server and Data logger

2100, 2200, 2400, 2500, 2604, 2704 controllers
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Supports D2000 Configuration Station

Custom linearizations
Page 27
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
iTools Functionality

Full parameter lists
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Live’ panel mimics
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Option to show ‘relevant’ parameters only
2200, 2400 Cloning
User Wiring Editor

2500, 2604, 2704 only

Simple Recipes

Cloning


Watch Window
All functionality available
for both on-line and off-line configuration
Page 28
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
iTools Advanced Features


Itools OPC Explorer

Trending

Data Logging

DDE Server
OPC client/server architecture


SCADA integration, e.g. Wonderware, with no additional
drivers
ActiveX components

User can build own views using
Visual Basic etc.
Page 29
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Digital Communications
Instruments are designed to be
integrated into factory automation
networks.
Interfaces exist to provide easy
integration with most popular
SCADA packages and PLCs.
Page 30
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company

Protocols
 EI Bisync ASCII
 Modbus RTU
 Profibus DP
 DeviceNet
Page 31
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
EI Bisync ASCII
 Based on an Established Standard
 Introduced in Eurotherm controllers in 1983
 Standard known as ANSI-X3.28
 Controls supports ASCII mode only - EPA uses binary
 Always 7 Data Bits, Even Parity, 1 Stop Bit
 Single parameter query
 Transmission Technology
 EIA-232/422/485
 Supported in Series 2200e
 Available NOW
Page 32
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
EI Bisync ASCII
 Terms
 Address Consists of ‘Group’ and ‘Unit’ Number
 100 Different Addresses - 00 to 99
 00 Typically Used for Configuration Mode
 Mnemonics Identify Parameters Within Instrument
 Typically 2 Letter Abbreviations - an ASCII code
PV for process value SP for setpoint
 Channel Numbers
 Identifies separate logical units (controller) in a single instrument
 Discrete controllers support optional ‘1’
 Control characters used to frame messages
 STX, ETX, EOT, ENQ, ACK, NAQ
 Data Formats
 Free format - variable length with ETX delimiter
 values returned as displayed on instrument (23.5, -9.3, 435)
 Hex formats
 Used primarily for status words & set parameters
 value preceded by a > (>203E, >EB3A)
Page 33
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Modbus Protocol
 Modbus (JBUS) Defines a Digital Data Communication Protocol
 Defined by Modicon specification PI-MBUS-300
 One Master and One or More Slaves
 Single or multi-drop network is possible
 Transaction Based Protocol
 Request sent from Master, response returned by Slave
 Each Slave Must Have Unique Address
Master
 From 1 to 247
 Responds only to request having matching address
 Does not respond if Master’s CRC is invalid
Device/Field Bus
Addr
30
Slaves
Addr
1
Addr
2
Addr
3
Addr
10
Addr
11
Addr
31
Addr
20
Addr
21
Page 34
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
EI-Bisync & Modbus
 Transmission Protocol
TIA/EIA-232-F, TIA/EIA-422-B, and TIA/EIA-485-A
 Telecommunications Industry Association (TIA)
 www.tiaonline.org
 Defines Electrical Performance of a Network
TIA/EIA Standard
232-F
422-B
485-A
Transmission mode
Single ended
Electrical connections
No. of drivers and
receivers per line
Maximum data rate
Maximum cable length
Mulit-Drop
3 wire
1 driver,
1 receiver
20k bits/s
50ft (15M)
No
Balanced
Differential
5 wire
1 driver,
10 receivers
10M bits/s
4000ft (1200M)
Yes
Balanced
Differential
3 wire
32 drivers,
32 receivers
10M bits/s
4000ft (1200M)
Yes
 TIA/EIA-232-F abbreviated to EIA-232 in Remainder of Presentation
 TIA/EIA-422-B to EIA-422
 TIA/EIA-485-A to EIA-485
Page 35
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Eurotherm Controls Inc / Barber-Colman Company
EI-Bisync & Modbus
 Eurotherm Provides Enhanced EIA-422
 Meets full Electrical Requirements of EIA-485
 32 Instruments Supported per Network
 Labeled as EIA-422/485
 EIA-422 or EIA-485 Recommended for Plant Installation
 EIA-485 should be used for new installations where multi-drop capability required
 EIA-422 provided for compatibility with existing Eurotherm instruments
 Earlier Eurotherm Instruments used Different Terminal Marking
EIA-422/EIA-485
A'
B'
A
B
C & C'
Eurotherm
RX+
RXTX+
TXCommon
Page 36
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
New Products
2404f Profibus-DP PID Controllers
Profibus -DP
Direct connection to controller micro bus
Windows Configurator
Page 37
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
PROFIBUS-DP
 Transmission Technology
 RS 485 transmission - DP or FMS
 Baud rates from 9600 bits/sec to 12 Mbit/sec
VP(6)
 One unique transmission speed for all devices on the bus
 Series 2400 currently 1M5 maximum
 Medium
 Shielded twisted pair shielded copper cable
 Or glass/plastic fiber optic
390
RxD/TxD-P(3)
 Network topology
 Linear bus w/termination both ends - must be powered
 Stub lines only when baud <1.5M
 Up to 32 devices per segment
 Repeater enables up to 127 devices
 More than 3 repeaters in series not recommended
 Plug Connectors
 DB-9 preferred - 9-pin D sub plug
220
RxD/TxD-N(8)
390
DGND(5)
 Switchable bus termination available
Page 38
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
PROFIBUS-DP
 Maximum cable length
 Depends on transmission speed
 Shielded twisted pair cable type
Characteristic
Impedance:
Cable
capacitance:
Core diameter:
Cable type:
Resistance:
Shielding:
Type A
Type B
135 to 165 at a frequency of 3 to 20
MHz.
< 30 pF per Metre
135 to 165 at a frequency of > 100 kHz
max. 0.34 mm², corresponds to AWG 22
twisted pair cable. 1x2 or 2x2 or 1x4
lines
< 110 Ohm per km
Copper shielding braid or shielding braid
and shielding foil
max. 0.22 mm², corresponds to AWG 24
twisted pair cable. 1x2 or 2x2 or 1x4
lines
Copper shielding braid or shielding braid
and shielding foil
typ. < 60 pF per Metre
Baud Rate
(kbit/sec)
9.6
19.2
93.75
187.5
500
1500
12000
Type A Cable
Type B Cable
1200m
1200m
1200m
1200m
1200m
1200m
1000m
600m
400m
200m
200m
-
100m
-
Belden (belden.com) 3079A or 9182 recommended
Page 39
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
GSD File Editor
Page 40
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Device Net 2200e PID Controllers
Page 41
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
DeviceNet
 What is DeviceNet?
 A simple low-cost industrial networking solution
 Based on CAN (Controller Area Network)
 Developed by BOSCH for the European automobile market
 Reduces cost & time to wire and install automation devices
 Provides interoperability of ‘like’ devices from multiple vendors
 Provides power to attached devices
 Statistics
 Over 10 Million chips shipped in ‘96, 122 Million forecast in ‘00
 Over 320 DeviceNet products
 Stopped giving out node counts this year - it’s a lot
 Managed by ODVA (Open DeviceNet Vendor Association, Inc.)
 An Open Network standard
 Manages the DeviceNet specification
 Supports the worldwide growth of DeviceNet
 More than 285 members
 www.odva.org
Page 42
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
DeviceNet
 Maximum cable length
 Depends on transmission speed
 Shielded twisted pair cable type
Network Length
Baud Rate
Thick trunk
Thin trunk
Max drop
Cumulative drop
Trunk Line
Varies w/speed, up to 4000m possible w/repeaters
125
250
500
500m (1,640ft)
250m ((820ft)
100m (328ft)
100m (328ft)
100m (328ft)
100m (328ft)
6m (20ft)
6m (20ft)
6m (20ft)
156m (512ft)
78m (256ft)
39m (128ft)
Dropline
Belden #
Conductors
Type
3082A
3083A
3084A
3085A
2 – 15 AWG/ 2 – 18 AWG
2 – 15 AWG/ 2 – 18 AWG
2 – 22 AWG/ 2 – 24 AWG
2 – 22 AWG/ 2 – 24 AWG
Trunk (Thick)
Trunk (Thick)
Drop (Thin)
Drop (Thin)
Tap
Page 43
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
New features, releases and development
Page 44
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 New features, Available now
May 2000
2100
 All models now using indicator/ controller V1.43 firmware
 New Ramp dwell timer function
 User calibration
2200
 Latest firmware version V3.03
 DeviceNet communication option (D2N)
 Full advanced load diagnostics, Mode 2 and Mode 5 PDS
support in all models, (2416 mode 2)
 DC retransmission option
 Simple 2 segment timer/ programmer
 VP control function
2400
 Full advanced load diagnostics, Mode 2 and Mode 5 PDS
support in all models, (2416 mode 2)
S 2000 iTools  Complete configuration and cloning support via clip for,
configuration
2100, 2200, 2200e, 2400, 2100i, 2408I
 Custom linearisation facility
 Access edit facility
 Hardlock support for complete range
Page 45
An Invensys company
Eurotherm Controls Inc / Barber-Colman Company
Series 2000 development, Future release plan May 2000
2200





2400
 DeviceNet comms option
 High precision input
 3 additional I/O slots, (2404)
2408i




Safety limit alarm unit (UL certified)
Soft start option, (timed output power limit)
Dual channel DC control and retransmission output
Improved timer/ programmer
Improved VP control function
Improved transducer (load cell) scaling and calibration
Improved alarm functionality, (independent PV1, PV2)
High precision input
DeviceNet comms option
Page 46
An Invensys company