Transcript GESAC, Inc Capabilities

GESAC, Inc - Capabilities
125 Orchard Drive
Boonsboro, MD – 21713
[301] 432 – 5885 [Ph]
[301] 432 – 6199 [FAX]
www.gesacinc.com
Introduction
GESAC provides integrated solutions to
a wide range of mechanical design,
manufacturing and testing
requirements. Our team can develop
instrumentation to solve many
measurement problems.
GESAC is a minority owned and
operated company.
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Capabilities – Design - 1
Design of complex assemblies and
parts.
Ergonomic design and analysis.
Human factors design and analysis.
Impact biomechanical analysis &
design.
Sensor design.
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Capabilities – Design - 2
Mold design.
Prototypes design.
Design with AutoCAD, Pro-E, Pro
Desktop software. Drawings in 3-D and
2-D.
Surface modeling with Rhino software.
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Capabilities – Manufacturing-1
Precision machining of complex parts
from customer provided 3-D drawings.
Mold machining from customer provided
3-D drawings.
Rapid prototyping with ABS filament.
3-D scanning and reverse engineering
of components.
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Capabilities – Manufacturing-2
Precision Vinyl molded parts with inserts
and foam blown parts.
Precision vacuum cast Urethane parts
with inserts and various Shore
durometer stiffnesses.
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Capabilities – Rapid Prototyping - 1
Print Rapid Prototypes from customer
supplied solid models to investigate fit
and interference between parts.
Scan and / or digitize customer supplied
parts in 3-D. Create and manipulate
solid models and Rapid Prototype the
models.
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Capabilities – Rapid Prototyping - 2
ABS Rapid Prototypes can be machined
and fitted together to assemble large
parts.
ABS Prototypes are structurally strong
and can be handled, dropped, etc.
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Capabilities - Testing
Static loading test of rigid and
deformable components and
assemblies.
Dynamic loading test of rigid and
deformable components and
assemblies.
Shock loading of components and
assemblies.
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Capabilities – Load analysis
Static and dynamic Finite Element [FE]
modeling of components and
assemblies using LS-Dyna software.
Static and dynamic modeling of
components and assembles using 3-D
lumped mass model.
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Facilities - 1
46,000 sq.ft concrete block building on
5.0 acres of land.
Heated / Air-conditioned with 200 ton
units.
Multiple loading docks.
Fully wet sprinklered.
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Facilities - 2
Company wide intranet.
DSL internet service.
Automated material and inventory
control system.
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Equipment List - 1
Haas VF-3, CNC Vertical Milling Center –
Travel 40” x 20” x 25”. 4th Axis
capability through 360• Rotary Table
Model HRT – 210.
Haas Minimill, CNC Vertical Milling
Center – Travel 16” x 12” x 10”.
Haas HL – 4 CNC Lathe, 10” chuck.
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Equipment List - 2
2 Bridgeport Vertical Milling Machines
with Acu-Rite/Micro line DRO. Table 42”.
Mazak engine lathe – Model Mazak –
18. 18” x 48”.
Coordinate measuring machine.
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Equipment List - 3
Do-All surface grinder, Model G – 10.
Kalamazoo cut off saw, Model – 9AW
with automatic feed.
Cincinnati Tool and cutter grinder.
20 ton hydraulic Press, AMROX Model
DG – 20.
Sand and glass bead blasters.
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Equipment List - 4
3’ x 3’ x 3’ temperature oven.
Scientific oven for smaller jobs.
Rockwell hardness testing machine.
Optical comparator.
All appropriate tools and gauges.
FeatureCAM manufacturing software.
Unattended machining capability.
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Equipment List - 5
Rapid prototyping machine, Stratasys
Model Dimension.
Vacuum casting machine, MCP Model
4 - 01.
3-D scanning machine, Model Picza and
software.
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Equipment List - 6
High-speed camera with display.
Variety of high accuracy load cells and
accelerometers.
60 channel PC based data acquisition
system.
Soldering equipment.
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Quality Control
Mil-Std 45208A compliant.
Working on instituting ISO 9000 quality
control system.
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Brief List of Customers
US DoT – NHTSA & VRTC.
USAF [WPAFB], US Army – USAARL [Ft.
Rucker] & ARL [Adelphi].
US Coast Guard Headquarters.
Toyota, Japan.
Nissan, Japan.
Honda, Japan, and America.
Volvo, Sweden.
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