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United States Business Council for Sustainable Development
By-Product Synergy
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United States Business Council for Sustainable Development
US BCSD Member Companies
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Alcan
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Lafarge
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American Forest and Paper
Association
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RETEC Group
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Baker Botts LLP
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Rohm & Haas
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CH2M Hill
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Shell Oil Company
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ConocoPhillips
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Temple-Inland Forest Products
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The Dow Chemical Company
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Thompson Knight LLP
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DuPont
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TXU
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Holcim
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URS
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Institute of Electrical and
Electronics Engineers
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Visteon
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United States Business Council for Sustainable Development
WBCSD Regional Network
The Excel
Partnership Canada
NHO-Norway
Vernadsky Foundation Russia
BCSD UK
BCSD Czech Republic
BCSD Mongolia
EPE France BCSD Austria
FFA Spain
BCSD Croatia
China BCSD BCSD Korea
US BCSD
Entorno Spain
Keidanren Japan
BCSD Mexico BCSD Gulf of Mexico
BCSD
Kazakhstan
APEQUE
AEEC
BEC Hong Kong
CII
CentraRSE Guatemala
Algeria
Egypt
BCSD Honduras
BCSD Thailand BCSD Taiwan
AED Costa Rica
CoRE BCSD India
BCSD El Salvador
BCSD
PBE Philippines
BCSD Colombia BCSD Venezuela
Nigeria
BCSD
BCSD Ecuador
Sri Lanka BCSD Malaysia
BCSD Brazil
Perú 2021
EFZ Zimbabwe
BCA
BCSD Bolivia
FEMA Mozambique
Australia
WASIG
W.Australia
BCSD Paraguay
BCSD South Africa
CGLI USA/Canada
BCSD Argentina
New Zealand BCSD
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United States Business Council for Sustainable Development
US BCSD Platforms
• By-Product Synergy
• Sustainable Ecosystems
• Water Resource Management
• Value/Supply Chain Integration
• Education & Knowledge
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United States Business Council for Sustainable Development
Why By-Product Synergy?
Our Journey Toward Sustainability
By-Product Synergy
Eco-System
Company
Businesses
Plants
Insects
Animals
Evolution - All
wastes utilized
Fungus
Company
Sites
Bacteria
Partnership
&
cooperation
-All wastes
utilized
Company
Plants
Exterior Industries
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United States Business Council for Sustainable Development
Montreal, Quebec
Alberta
New Jersey
Kansas City
North Texas
Gulf Coast
Tampico, Mexico
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United States Business Council for Sustainable Development
Dow Sites Selected for Phase I
LA PORT
TEXAS CITY
PLAQUEMINE
ST. CHARLES
FREEPORT
SEADRIFT
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United States Business Council for Sustainable Development
Dow Texas Operations Integration Complexity
PC Comp
PC Resin
Phenol/Acetone
AL HYCO
CO
TDI
Epoxy 3
Epoxy 2
Epi 2
HOCL EPI3
HAA
Glycerine 1
Telone*
Industrial
PG
PO Finishing
Voranol
PolyGlycol
Amines
Epoxy 1/
Novalac
Excellent Integration Across
Glycol B
Supply Chain, But Difficult to
Caustic 1
Energy
Cell Effluent
Chlorine
Integrate
BPS Because
of LHC
7, 8
Business
Silos
Unit 5
EPI/BO/
Glycerine
Allyl Chloride
APP
Polyethylene
EDC/VCM
Unit 1
EDC/VCM
CEP
Ethylbenzene
NAPP
Chlor Pyridine
EDA
Versene
NPA/EDC
TriChlor
Styrene 1
Styrene 2
CMP
Latex
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United States Business Council for Sustainable Development
Phase 1 Results
May-Nov. 2003
40 Dow plants representing 14 technologies
• Formulated business plans for 27 synergies
• Top 14 sent for implementation decisions
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(minimal associated capital investments)
• US Department of Energy, US EPA, Texas CEQ support
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United States Business Council for Sustainable Development
Estimated Value from Phase I:
– Total wastes Reduction: 155 MM lbs/yr
– Total potential saving if all wastes converted to
product: $15 million dollars/yr.
• Product price: + $ 0.1/lb
• Disposal cost: + $ 0.05/lb
• Added processing cost: - $ 0.05/lb
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United States Business Council for Sustainable Development
What’s Next for Phase II?
– Spreading to Louisiana, Mississippi and Alabama
• Dupont taking leadership
• State government support for triple bottom line benefits
– BPS Team Will Provide Sponsorship and Oversight To
Keep Momentum Moving Forward
• Addressing Regulatory Barriers/Issues
• R&D Resources To Address Technical Barriers/Issues
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United States Business Council for Sustainable Development
BPS Values
• Work collaboratively with stakeholders to
achieve business and societal objectives
• Identification of value-added synergy projects
internally and externally
• Maximize material and energy
recovery/utilization from by-products
• Enable a culture change across corporation
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