Transcript Kohinoor Mills

Kohinoor
Mills
1
DISCLAIMER
The present information package (the "Information Package") is being furnished for use
by recipient in considering a transaction in relation to the Business. Distribution of this
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1. Kohinoor will not be subject to any liability based on the information contained in the
Information Package, errors therein or omissions there from,
2. the recipient will not copy, reproduce or distribute to any third party this Information
Package, in whole or in part, other than in accordance with the written permission
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3. if either the recipient or Kohinoor elects not to pursue this matter, the recipient will
return to Kohinoor this Information Package and any other material relating to the
Kohinoor Business that the recipient may have received from the Company, without
retaining any copies thereof;
4. the recipient undertakes to keep secret the planned transaction and the fact that he
is or has been involved, or is no longer involved in reviewing information concerning
the Business; and
5. any proposed actions by the recipient which are inconsistent in any manner with the
foregoing will require the prior written consent of Kohinoor.
2
TABLE OF CONTENTS
1.
2.
PAKISTAN ADVANTAGE
3.
DIVISIONAL PROFILE
I.
COTTON
I.
KOHINOOR WEAVING
II.
PAKISTAN AS A TEXTILE EXPORTER
II.
KOHINOOR DYEING
III.
PAKISTAN AS A TEXTILE EXPORTER TO US
III.
KOHINOOR APPAREL
IV.
TEXTILE IS A MAJOR INDUSTRY OF PAKISTAN
IV.
KOHINOOR GENERTEK
KOHINOOR SRENGTH
I.
ABOUT KOHINOOR
II.
WE WORK WITH
III.
KOHINOOR MANFACTURING OPREATIONS
IV.
KOHINOOR STRENGTH
V.
INFRA STRUCTURE
VI.
MACHINERY & EQUIPMENT
VII.
PROFESSIONAL MANAGEMENT
VIII.
HRM & COMPLIANCE
IX.
QUALITY MANAGEMENT SYSTEMS
X.
ERP SYSTEMS
3
PAKISTAN ADVANTAGE

COTTON

Pakistan is one of the ancient homes of cultivated
cotton, and a leading exporter of yarn in the
world.

Cotton is not only an export-earning crop but also
provides raw material to local textile industry. A huge
investment in the form of over 1000 ginning factories,
over 400 textile mills heavily depends upon cotton.

Pakistani coarse count cotton yarns are most
competitively priced and are being exported world
wide including China.

Coarser count yarn is the primary raw material for
sports socks, apparel fabric & garments making the
final product from Pakistan very competitive.
4
PAKISTAN ADVANTAGE

PAKISTAN AS A TEXTILE EXPORTER

Fourth largest producer of Cotton in the world.

Sixth largest exporter of category 347 (Cotton
Trousers) to US with a market share of 5% of
quantity shipped valuing US $ 206 million till Nov2007.

Ninth largest exporter of category 12 (Cotton
Fabric) to US with a market share of 3% of
quantity shipped valuing US $ 150 million till Nov2007.

Eighth largest exporter of total textile products to
US with exports of US$ 2,940 million till Nov2007.
(Source: www.otexa.ita.doc.gov).
5
PAKISTAN ADVANTAGE
PAKISTAN AS A TEXTILE EXPORTER TO US:
CATEGORY
DESCRIPTION
VALUE MILLION
$ US
TILL Nov-2007
VALUE
BASED
RATING
VOLUME
BASED
RATING
VOLUME
BASED
MARKET
SHARE
%
361
COTTON SHEETS
376.32
2
1
36%
32
COTTON NON-APPAREL
PRODUCT
138.93
2
2
27%
347
MEN'S & BOYS COTTON
TROUSERS/SHORTS
205.64
6
6
5%
11
YARN EXPORTS
57.04
8
6
6%
12
COTTON FABRIC
150.90
10
9
3%
Pakistan is the fourth largest producer of Cotton in the world.
(Source: www.otexa.ita.doc.gov).
6
PAKISTAN ADVANTAGE

TEXTILE IS MAJOR INDUSTRY OF PAKISTAN:




it imparts 46% share in the manufacturing sector;
contributes 66% of total exports;
provides 38% of total employment;
and have 30% share in GDP.

The availability of one of the top quality cotton in Pakistan, a
cheap & efficient workforce and investment in the sector over the
past few years, will give Pakistan competitive edge in the new
trade regime, despite strong competition from China and India.

Pakistan’s textile sector has been steadily gearing up, with over
$5 billion invested since year 2000 under its Balancing,
Modernization & Replacement program.

Recent appreciation of the Indian Rupee & Chinese Yuan against
the US Dollar coupled with slight devaluation of Pak Rupee will
give our Export sector a competitive edge over India & China.

The reduction of export rebates & significant increase in wages
have made the Chinese products more expensive. Consequently
some brands have reduced their business volumes in China &
are sourcing now from Pakistan.
(Source: www.sbp.org.pk)
7
ABOUT KOHINOOR

Kohinoor is involved in Textile business
since 1949.

Publicly listed on all stock exchanges of
Pakistan.

Leading business organization.

Textile operations include socks
manufacturing, weaving, fabric dyeing and
apparel production.

Annual Sales around US$ 130 million.

Employing over 4,300 work force.
8
WE WORK WITH
9
KOHINOOR MANUFACTURING
OPERATIONS
KOHINOOR MILLS
LIMITED
HOSIERY
DIVISION
WEAVING
DIVISION
DYEING
DIVISION
APPAREL
DIVISION
GENERTEK
DIVISION
10
KOHINOOR STRENGTH
Inputs
Conversion Process
Outputs
Satisfied Business Goals
Excellent
Infrastructure
State of
the Art
Equipment
Product and
Services
Professional
Management
Capabilities
Competitive
Advantage
HRM
Compliance
Value
Short-Term
Profit
Long-Term
Profit
Increased
Market
Share
QMS
ERP Systems
11
KOHINOOR STRENGTH

EXCELLENT INFRASTRUCTURE:

Kohinoor has planned infrastructure and buildings
available which have been designed to take the
current capacity to the next levels.
LAND
ACRE
OCCUPIED IN FACTORY BUILDINGS, RESIDENTIAL
BUILDING, ROADS AND GREEN BELTS
62
UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION
48
TOTAL LAND
110
BUILDINGS
FACTORY
BUILDING
SQFT
RESIDENTIAL
BUILDING
SQFT
TOTAL
SQFT
HOSIERY
301,665
189,090
490,755
WEAVING
285,606
140,339
425,945
DYEING
244,543
30,642
275,185
APPAREL
146,808
-
146,808
71,560
13,982
85,542
1,050,182
374,053
1,424,235
GENERTEK
TOTAL AREA
12
KOHINOOR STRENGTH

STATE OF THE ART EQUIPMENT:

Kohinoor has modern machinery and
equipment. We can expand capacity on the
need of our strategic business partners,
within a reasonable period of time.

The detail of machinery and equipment is
given later in the presentation.
13
KOHINOOR STRENGTH
PROFESSIONAL MANAGEMENT:
MANAGING
DIRECTOR
HOSIERY
CHIEF
FINANCIAL
OFFICER
GENERAL MANAGER
HUMAN RESOURCE
CHIEF
INTERNAL
AUDITOR
GENERAL MANAGER
INFORMATION
TECHNOLOGY
GENERAL
MANAGER
WEAVING
MANAGING
DIRECTOR
DYEING
GENERAL
MANGER
APPAREL
MANAGING
DIRECTOR
GENERTEK
• Kohinoor has professional staff as well as trained labor which are successfully
running the current operations and can also take this to the next level.
14
KOHINOOR WEAVING
ORGANOGRAM :
HUMAN
RESOURCE
MARKETING
PROCUREMENT
PRODUCTION
PLANNING &
CONTROL
WARPING
SIZING
QUALITY
ASSURANCE
WEAVING
ENGINEERING
INSPECTION
FOLDING
INFORMATION
TECHNOLOGY
PRODUCTION
PACKING
FINANCE
PRODUCT
DEVELOPMENT
FINISHED
GOODS
15
KOHINOOR DYEING
ORGANOGRAM :
HUMAN
RESOURCE
GENERAL MANAGER
OPERATIONS
INFORMATION
TECHNOLOGY
FINANCE
GENERAL MANAGER
PRODUCTION
PROCUREMENT
QUALITY
ASSURANCE
BLEACHING
DYEING
MARKETING
PRODUCTION
PLANNING &
CONTROL
FINISHING
DYEING QC
LAB
PRODUCT
DEVELOPMENT
ENGINEERING
16
KOHINOOR APPAREL
ORGANOGRAM:
HUMAN
RESOURCE
MARKETING
PRODUCTION
PLANNING &
CONTROL
PROCUREMENT
SPREADING
CUTTING
QUALITY
ASSURANCE
SEWING
WASHING
ENGINEERING
CHECKING
INFORMATION
TECHNOLOGY
PRODUCTION
PACKING
FINANCE
PRODUCT
DEVELOPMENT
FINISHED
GOODS
17
KOHINOOR GENERTEK
ORGANOGRAM:
HUMAN
RESOURCE
INFORMATION
TECHNOLOGY
FINANCE
GENERAL MANAGER
OPERATIONS
PROCUREMENT
MECHANICAL
ELECTRICAL
BOILER
18
KOHINOOR MAN POWER
DIVISION
MD
GM
DGM
MANAGER
EXECUTIVE
SUPERVISOR
WORKERS
TOTAL
HOSIERY
1
1
3
5
35
77
1855
1977
WEAVING
0
3
0
7
35
53
695
793
DYEING
1
2
0
10
52
56
575
696
APPAREL
0
1
1
7
16
35
792
852
GENERTEK
0
0
1
3
5
12
49
70
POOL
1
1
2
6
18
29
81
138
TOTAL
3
8
7
38
161
262
4047
4526
19
KOHINOOR STRENGTH
KOHINOOR HRM PHILOSOPHY





Our people are our most valuable asset.
We view Human Resources as a competitive advantage.
To ensure business goals are realized through people
while meeting their own personal aspirations.
To ensure only motivated and professionally qualified
people are employed.
Kohinoor is an equal opportunity employer with policies to
ensure there is no discrimination on the basis of caste,
creed, sex, religion etc.
TRAINING
&
DEVELOPMENT
COMPENSATION
&
BENEFITS
INDUSTRIAL
RELATIONS
HUMAN
RESOURCE
MANAGEMENT
SOCIAL
COMPLIANCE
SAFETY
HEALTH
&
ENVIRONMENT
20
KOHINOOR STRENGTH
• SAFETY,
HEALTH & ENVIRONMENT (SHE):
• The principles by which we operate:
•
•
•
•
All work related injuries and illnesses are preventable.
Compliance with local regulations are a priority.
Line management are accountable for continuous improvement in
Safety, Health & Environment performance.
Energy, water and other resources, both natural and man-made, will be
utilized efficiently to minimize waste.
• EMPLOYEE
TRAINING AND DEVELOPMENT:
• Management supports training and development programs to ensure
•
•
motivated and professionally competent people are available within
the organization. This is an essential responsibility of every manager
and is a part of their key result area and objectives.
A corporate training department which apart from assessing individual
training needs also provides extensive in-house training and
consultancy for the development of employees.
Each division has its own training facility are continuously train the
work force.
21
KOHINOOR STRENGTH
CERTIFICATIONS & COMPLIANCES
HOSIERY
WEAVING
DYEING
APPAREL
SA 8000
SA 8000
SA 8000
SA 8000
ISO 14000
ISO 14000
ISO 14000
(IN PROCESS)
WRAP
WAL MART
ISO 14000
(IN PROCESS)
(IN PROCESS)
(IN PROCESS)
LIZ CLAIBORNE
OEKO TEX
(IN PROCESS)
WRAP
HAGGER
KOHLS
TARGET
SEARS/KMART
FAIR TRADE
(IN PROCESS)
PVH
CHF
ORGANIC
(IN PROCESS)
FOL
OEKO TEX
LEVI’S
JCPENNEY
(IN PROCESS)
TESCO
WPH
NEXT
WALMART
(IN PROCESS)
OEKO TEX
(IN PROCESS)
SPRING
ITS
(IN PROCESS)
LI & FUNG
› Social Responsibility is one of the central values & we believe in
Socially responsible trading.
22
KOHINOOR STRENGTH
INDUSTRIAL RELATIONS
We comply with all applicable labour laws;

Company Profits Act, 1968 (Workers’ Participation)


Employee Old Age Benefits Act, 1976


Law relating to trade unions & regulations of relation between employer & worker.
West Pakistan Industrial and Commercial Employment Ordinance, 1968


Scheme providing health benefits to employees or their dependents.
Industrial Relation Ordinance, 2002


Law regulating labour in factories.
Provincial Employees Social Security Ordinance, 1965


Act to prohibit child labour
Factories Act, 1934


Act relating to old age pension.
Employment of Children Act, 1991


Act regarding participation of workers in company profits.
Law relating to industrial and commercial employment
Workers’ Compensation Act, 1923

Act provide for the payment by employers to workmen for compensation relating to
injury by accident.
23
KOHINOOR STRENGTH
COMPENSATION BENEFITS & FACILITIES

Over Time:






At double than the normal
rate

Subsidized & self service
facility

Leaves

Colony

Contributory Provident
Fund @ 10%
Workers Participation in
Profit
Profit Bonus
Annual Increment
Canteen









Free accommodation with
canteen facility.
Free Transport Facility
Social Security
Group Health Insurance
Group Life Insurance
Old Age Pension
Free Uniform
Efficiency Award
Man of the Month

Cash award plus
commendation certificate
8 sick, 10 casual & 14
earned leaves annually
24
KOHINOOR STRENGTH
QUALITY MANAGEMENT SYSTEM





Complete tracking of product on
production floor through barcode
scanning system.
Product traceability is available from
finished product back to raw material &
machine operator.
Online stocks positions at each level of
production.
Defects and fault analysis reports at
each stage of production ensuring best
quality standards.
Performance appraisal of workers.
25
KOHINOOR STRENGTH
WELL EQUIPPED LAB AT EACH DIVISION
WEAVING

DYEING
TESTING IS CARRIED OUT ON ISO, AATCC, ASTM, STANDARDS
26
KOHINOOR STRENGTH
INTEGRATED IT SYSTEMS COMPANY WIDE

PRODUCTION MONITORED BY DATA
COLLECTION NETWORK SYSTEMS
› Each machine is connected with central server;
› Real time information from all machines;
› Online efficiency, production, rejection and faults;
› Integrated with Product Traceability systems .
 ERP SOLUTIONS PROVIDED BY ORACLE
› With Oracle E-Business Suite, Kohinoor has moved
from optimizing pieces of its business to optimizing
the entire enterprise.
› Integrated with product traceability systems and data
collection systems.
27
KOHINOOR STRENGTH


CUSTOMER SERVICE PORTAL
 Online order and shipment status
 Projected shipments
 Online inquiry
CCTV NETWORK
 Web enabled cctv network
 Real time videos of workspace
 Accessible from anywhere in the world through internet
 Camera control through internet
28
KOHINOOR MILLS
DIVISIONAL PROFILE
WEAVING
DYEING
APPAREL
GENERTEK
29
KOHINOOR WEAVING
30
TEXTILE–WEAVING

270 air-jet Looms produce 36 million
meters/annum.

Flexibility to produce fabrics up to 143”.

Weave greige fabric for Home Textile and
Apparel with dobby and jacquard capability.

Quick style article changes in < 1 hour.

Off loom batching allowing larger rolls.
31
WEAVINGPROCESS FLOW
Yarn Supplies
WARPING
SIZING
WEAVING
INSPECTION
PACKING
WAREHOUSE &
DISPATCH
32
WARPING & SIZING
MACHINE TYPE
Qty
BENTRONICE-3800
1
BENNINGER ZELL ZCR-1800
1
ZB 24 TKD DIA 1016 MM
2
ZB 24 TKD DIA 1016 MM
1
TKD-TKD CT 4/4/4 UB
1
CAPACITY PER MONTH
3.6 MILLION METERS PER
MONTH
33
WEAVING
MACHINE TYPE
Qty
TSUDAKOMA 75”
72
TSUDAKOMA 110”
24
TOYODA EUROTECH 75”
56
TOYODA EUROTECH 83”
28
TOYODA DOBBY 83”
14
PICANOL OMNI PLUS DOBBY 134”
12
PICANOL OMNI PLUS CAM 150”
48
PICANOL OMNI +WITH STAUBLI
JACQUARDS 75”
8
PICANOL OMNI +WITH STAUBLI
JACQUARDS 134”
8
270
TOTAL
CAPACITY
3.3 Million Meters PER MONTH
34
INSPECTION FOLDING & PACKING
MACHINE TYPE
QTY
INSPECTION CUM ROLLING
6
INSPECTION FRAMES 134” / 154”
5
INSPECTION FRAMES 110”
3
INSPECTION FRAMES 80” / 90”
6
PELLET MACHINE 120”
1
ROLLING MACHINE 130”
3
FOLD MACHINE 130”
1
FOLD MACHINE 75”
1
BALING PRESS 2500 LBS
1
CAPACITY MILLION PER MONTH
INSPECTION
ROLLING
PALLETIZING
BALING
3.75
2.25
1.15
0.60
35
GREIGE WAREHOUSE

Fabric warehouse has the capacity to store in excess of 3 million meters
fabric, equivalent to almost one month production.
36
WEAVING LEAD TIME
SAMPLING LEAD TIME
Days
Greige Weaving
07
Weaving with dyed yarn
14
PRODUCTION LEAD TIME
Days
Greige Weaving
30
Weaving with dyed yarn
45
37
PRODUCTS





Twills
Poplin / canvases
Sateen
Jacquards
Dobbies





Yarn dyes
Broken twills
Herring bone
Bfc
Ripstop
CUSTOMERS
A significant portion of our weaving capacity
is consumed in house by our dyeing division.
We also supply greige fabric to dyeing
facilities in Europe, Asia and Australia.
38
KOHINOOR DYEING
39
TEXTILE – DYEING

Capacity – 30 million meters/annum.

Started production in June 2002.

One of the most modern, automated plant in Pakistan.

Specialized in apparel dyeing.

Machines controlled & monitored through PLC’s.

Automated Recipe storage/recall.

Automated chemical dozing.
40
DYEING PROCESS FLOW
Greige Issued
to Singeing/
Desizing
Process
Greige Supplies
From Singeing/
Desizing Greige
Transferred
for Bleaching
From Bleaching
Greige Transferred
for Mercerizing & Dyeing
From
Mercerizing &
Dyeing
Greige Transferred
for Finishing
From
Finishing
Greige Transferred
to
QA inspection
After QA Inspection
Greige Transferred
to Finished Goods
Warehouse for
Dispatch
41
RAW MATERIAL WAREHOUSE

Greige Store with a storage capacity of 3 million meters, equivalent to
one month of production.

Dyes , Chemicals & Packing material ware house with a capacity to
store materials of more than one month production.
42
SINGEING, DESIZING
MACHINE TYPE
PRE-TREATMENT RANGE (SING AND
DESIZE) VP99/H, GERMANY
Qty
1
CAPACITY
3,000,000 METERS PER MONTH
43
BLEACHING
MACHINE TYPE
Qty
TWO STAGE PRE-TREATMENT
RANGE (BLEACHING RANGE)
BRUGMAN, HOLLAND
1
WASHING RANGE JIANGSU SAGA /
CHINA
1
CAPACITY
3,800,000 METERS PER MONTH
44
MERCERIZING
MACHINE TYPE
MERCERIZING RANGE BRUGMAN,
HOLLAND
QTY
1
CAPACITY
3,000,000 METERS PER MONTH
45
DYEING
MACHINE TYPE
Qty
CONTINUOUS PAD-STEAM DYEING
RANGE BWT 104 , HOLLAND
1
CONTINUOUS DYEING RANGE
THERMAX / GERMANY
1
PAD STEAM MACHINE TA 3010740050 /
GERMANY
1
CAPACITY
2,400,000 METERS PER MONTH
46
FINISHING
MACHINE TYPE
Qty
STENTER FRAME RANGES MONTEX
5000-TCF ½ E.V.A KOMBI / GERMANY
2
SHRINKING RANGE MODEL
MONFORTEX RECKMAN 73169220 /
GERMANY
1
EMERISING MACHINE SF-4C /
HOLLAND
1
LAFER MICROSAND SUEDING
MACHINE LAFER / ITALY
4
CAPACITY
3,000,000 METERS PER
MONTH
47
FINISHES

Lubricants

Silicon/soft finish

Soil release

Fire retardant

Organic finish/anti microbial

Nano/cool comfort

Pre-cure/post cure (wrinkle
free/crease resistant)

Stiff /industrial finish

Water repellant/stain defender (teflon,
3m)

Micro-sand/heavy sand/aqua
sand/peach skin/brushing

Anti-static finish
All finishes meet the requirements of green dyeing as well as OEKO-TEX standards.
48
CURING
MACHINE TYPE
CURING RANGE MODEL THERMEX-KTB
E.V.A KOMBI / GERMANY
Qty
1
CAPACITY
2,200,000 METERS PER MONTH
49
FINISHED FABRIC WAREHOUSE

Storage capacity of 1.5 million meters equivalent to 15 days of
production in warehouse.
50
DYEING LEAD TIME
SAMPLING LEAD TIME
Days
We can develop the Lab dips based on the
Spectrometer readings
3-4
Salesman sampling.
14
PRODUCTION LEAD TIME
Days
Dyeing from Greige available in stock
14
Dyeing from Greige to be woven
45
Replenishment of program based orders
14
•The above stated times depend on in time order from buyer.
•3rd party Inspection add 10-14 days / Fabric Testing (As required)
51
GEOGRAPHIC LOCATION
Strategically located for Sourcing of Apparel fabrics into
World’s main Textiles garmenting hubs.
52
SAILING TIME TO TEXTILE
GARMENTING HUBS
53
PRODUCTS
Reactive, Disperse, VAT, Sulpher and
Pigment dyed fabrics for bottom wear in;

100% Cotton

Poly cotton blends

Stretch fabrics
CUSTOMERS
Kohinoor Dyeing has a diversified customer
base in USA, Europe, Asia and Australia. We
work with brands and labels such as: LEVI’S,
Banana Republic, GAP, Collins, Vf, Liz
Claiborne, Next, Mango, Zara, and retailers
like: Wal-Mart, Target, C&A, BHS, Tema
Carrefour directly or through their nominated
cutters.
54
KOHINOOR APPAREL
55
TEXTILE – APPAREL

Production capacity of 300,000 pieces per month.

Production management system from ETON.

Auto spreading from GERBER.
56
APPAREL PROCESS FLOW
Fabric Supplies
Cutting
Buttons/Rivets
Attachment
Fabric
Testing &
Inspection
Washing
Sewing
Trimming
Marker Making
Pressing
Checking &
Packing
57
RAW MATERIAL WAREHOUSE

Fabric Storage Capacity 500,000 meters, sufficient for 35 days
production.
58
SPREADING AND CUTTING
MACHINE TYPE
Qty
SPREADER GERBER SY251 - SWEDEN
1
CUTTING MACHINE EASTMAN 629X
15
CAPACITY
SPREADING
CUTTING
600,000 PIECES
PER MONTH
300,000 PIECES
PER MONTH
59
SEWING
MACHINE TYPE
Qty
JUKI SINGLE NEEDLE DDL-5550-7WB/SV500/CP150
219
BROTHER FEED OF ARM
20
JUKI DOUBLE NEEDLE LH-3168SF FIX BAR
15
JUKI 5 THREAD OVER LOCK
20
BROTHER BARTAK MACHINE
20
BROTHER EYE LET MACHINE
04
SINGLE NEEDLE LOCK COMPUTERIZED JOKI-8500
10
BLIND STITCH BS-101H/TMC-10
10
KANSAI SPECIAL DFB-1404PMD ¼”
20
KANSAI SPECIAL DFB-1412PTV ¼”
20
VIVI-MACK BACK POKET SETTER
06
REECE AUTO VELT
06
TOTAL
370
CAPACITY
300,000 PIECES PER MONTH
60
WASHING
MACHINE TYPE
Qty
CUBO TEX PMT ITALY
2
POLY CRAFT PAKISTAN
12
CAPACITY
300,000 PIECES PER
MONTH
WASHING TYPES
STONE WASH
BLEACH WASH
ENZYME WASH
ENZYME SILICON WASH
GARMENT WASH
GARMENT DYE
ACID WASH
DISTRESS & SAND
BLASTING
61
PRESSING, INSPECTION &
PACKING
MACHINE TYPE
Qty
STEAM PRESS
12
MANUAL STEAM PRESS
25
CAPACITY
300,000 PIECES PER MONTH
62
APPAREL WAREHOUSE

Finished warehouse has the capacity to store 300,000 pieces,
equivalent to one month production.
63
VERTICAL INTEGRATION
Advantage of vertical integration with in-house weaving &
dyeing
• In house facility for weaving twills, drills, sateen, dobby and jacquard fabrics.
• Capability to weave cotton and blended fabrics for trousers, shirting and
WEAVING outer wear.
DYEING
• Modern dyeing and finishing plant.
• Expertise in creating, special processing and finishing of apparel fabrics for
world class brands like Levi’s, GAP, next, Vf & ZARA.
• Exceptionally short turn around time due to in house weaving and dyeing
capability with the benefit of quality under one roof.
• To facilitate customers in terms of lead time and prompt service from yarn to
APPAREL fashion.
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APPAREL LEAD TIME
Kohinoor has certain lead time advantages of vertical integration with
in-house weaving, dyeing and Apparel manufacturing explained below.
SAMPLING LEAD TIME
KOHINOOR
Fabric Weaving
07
Dyeing Process
07
Apparel Development
05
Total Time (Days)
19
PRODUCTION LEAD TIME
Fabric Weaving
21
Transportation- Greige fabric to Dye House
0
Dyeing Process
14
Transportation- Dyed fabric to apparel manufacturing
0
Apparel manufacturing
25
Total Time (Days)
60
65
PRODUCTS

MEN’S WEAR



YOUNG MENS



Shorts, Cargos, Multi Pockets.
Special Finishes such as: Scrapping, Grinding, knotting and
Heavy enzyme affects.
LADIES WEAR


Chino’s, Basic 5 pockets, regular, relaxed.
Special finishes such as: Pre cure, Teflon, Dual action,
Pants, Skirts, Caprice.
WORK WEAR


Trousers, Shorts, Overalls, Coveralls.
Special finishes such as: Resin, Fire retardant, Water
repellent, Stain resistant, Wickable soil release.
CUSTOMERS


Kohinoor Apparel is geared up to service re-known brands
and private label for retailers in USA, Europe, and Asia.
Kohinoor is already a nominated fabric supplier for brands
like LEVI’S, GAP, VF, Next, Collins and is now offering
complete garments to them.
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KOHINOOR GENERTEK
67
KOHINOOR GENERTEK
OWN POWER GENERATION:

Kohinoor has its own power generation which gives the unit access to
dependable and un interrupted power supply. Kohinoor currently have
installed power generation capacity of 31 mega watts.

Gas Fired turbine and engines generate 13 MW electricity and 18 tons of
steam per hour.

Furnace oil/Gas fired engines provides a backup of 18 MW power during
no gas period.

Uninterrupted power supply to manufacturing units.
68
GAS TURBINE
MACHINE TYPE
Qty
TURBO MACH GAS TURBINE
1
FUEL TYPE
GAS
FUEL COST
$ CENTS
1.95/KWH
CAPACITY
ELECTRICITY 7.5 MWH
STEAM 14 TON/HR
69
GAS ENGINES
MACHINE TYPE
CATERPILLAR GAS ENGINES
Qty
3
FUEL TYPE
GAS
FUEL COST
$ CENTS
3.34/KWH
CAPACITY
ELECTRICITY 5.85 MWH
STEAM 4.2 TON/HR
70
DUAL FUEL ENGINES
MACHINE TYPE
Qty
3
NIIGATA ENGINES
FUEL TYPE
GAS/
HOFF
FUEL COST
$ CENTS
11.38/KWH
CAPACITY
ELECTRICITY 17.88MWH
STEAM 5.28 TON/HR
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ELECTRICITY CAPACITY
CAPACITY
MEGA WATTS
EQUIPMENT
RAW MATERIAL
GAS TURBINE
GAS
7.50
CAT _1
GAS
1.95
CAT _2
GAS
1.95
CAT _3
GAS
1.95
TOTAL
5.85
NIIGATA _1
HFO/GAS
5.96
NIIGATA _2
HFO/GAS
5.96
NIIGATA _3
HFO/GAS
5.96
TOTAL
17.88
TOTAL CAPACITY
31.23
72
FUEL FIRED BOILERS
MACHINE TYPE
FUEL FIRED BOILER
Qty
3
GAS/
HFO
FUEL TYPE
CAPACITY
STEAM 43 TON/HR
73
CO-GENERATION

Genertek plant is classified as co-generation plant and we are
generating both electricity & steam from it.

Co-generation plants are 80% efficient as compared to simple
captive plants which are about 35% efficient as far as gas
consumption is concerned.

We are using this steam in our Hosiery, Weaving, Processing &
Apparel divisions.
EQUIPMENT
QTY
CAPACITY
TON/HR
WASTE HEAT RECOVERY BOILER – GAS TURBINE
1
14.0
WASTE HEAT RECOVERY BOILER – CAT ENGINES
2
4.2
WASTE HEAT RECOVERY BOILER – NIIGATA ENGINES
3
5.3
TOTAL
6
23.5
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RAW MATERIAL STORAGE

Genertek have 2 Main HFO Storage tanks which have the
capacity to store HFO about 2000 Tons each which is equivalent
to 75 days of electricity generation if 100% generation made
from HFO.

We have sufficient gas load to add more power & steam
generation capacity for future expansions.

Genertek have 1 Main HSD Storage tank which have the
capacity to store HSD about 275,000 Liters.
75
Thank you
76