Transcript EKTACO AS - Ektaco AS

Best Project Competition 2008 -2010
Automatic Control System
for shale oil particle separation process
EKTACO AS
Akadeemia tee 21E
12618 Tallinn, ESTONIA
Phone +372 654 2150
[email protected]
www.ektaco.ee
Automation
As a result of the work performed and as a sign of
partnership Schneider Electric granted us Modicon's
quality and training certificates for control engineering
and technology in 1999. 2004 Schneider Electric Eesti
AS granted us the certificate of control system
integrators
Automation
Application overview
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Infrastructure
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Application main task
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Produce from heavy shale oil lighter high quality oil
ACS main tasks
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Shale oil production
Provide faultless and economical as possible automatic control of
application processes
Fast and accurate reaction to possible emergency situations in
processes
Displaying and saving process data for better quality and later
analyze
Main difficulties
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Ex environment
Preserve maximal capability to work of system while faults appear in
system or devices related to system
Automation
Process overview
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Heavy oil and petrol will be pumped to blending tank
Particles separation module (centrifuge) will be started with light oil
Heavy oil blended with petrol will be pumped to centrifuge while
centrifuge is ready for production
Light (clean) oil goes from centrifuge to light oil tank, heavy fraction
(sludge ) to sludge tank
Most of separated heavy oil (sludge) will be transported to factory
for reprocessing, little part will be mixed with blended heavy oil for
separating process (back to centrifuge)
Automation
Process architecture
Light oil to storage
Centrifuge
Petrol
Light oil
Heavy oil
Sludge
Mix no 1
Light oil
Start tank
Sludge
Sludge to reprocessing
Automation
ACS implementation methodology
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For its high work capability and good efficiency Unity Quantum
CPU65150 was used to guarantee realization of system
requirements. Configuration of PLC includes backplane
expansion
For satisfying system high safety requirements Preventa
XMF3502 was used
For displaying process data, notifying about emergency
situations and saving meter’s data Monitor Pro was used
For displaying process in operators computer was used one
picture over 4 monitors
New Workstation with 2 monitors was added for supervisor of
main control room
Automation
ACS architecture
Process control room
Main control room
Switch MOXA
Operator workstation
Monitor Pro client
Switch
499NES25100
Supervisor workstation
Monitor Pro client
MonitorPro
server
UPS
140CPS22400
140CPU65150
140XBE10000
140ACO13000
140ACO13000
140ACO13000
140ACI04000
140ACI04000
140ACI04000
140ACI04000
140ACI04000
230 VAC/
24 VDC
140DAI75300
140DAI75300
140DAI75300
140DAI75300
140DAI75300
140DDI35300
140DDI353000
140XBE10000
140CPS22400
140DDO35300
140DDO35300
Safety PLC
Preventa
XPS
MF3502 +
MF2DO1601
TWDLCAE40DRF
TWDLCAE40DRF
MODBUS
MODBUS
MODBUS
MODBUS
Process
Sensors and actuators
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x
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x
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E+H flowmeters
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E+H flowmeters
Sensors and actuators
Automation
Realization
 Main services provided
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ACS design
ACS control cabinets’ design and implementation
Meters supply and mounting
PLC and SCADA algorithms design and coding
System tests, employees training and start–up
Main products used
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Unity Quantum CPU65150 with backplane expansion
Unity Pro XL V3.0
Safety PLC Preventa XPS MF3502 with MF2DO1601
ELOP II Factory
OPC Factory Server V3.2
Monitor Pro 7.6 server and 2 clients
Microsoft Server 2003 for system server and XP Pro for clients
Automation
Gallery
Block of heavy oil particle separation
Control cabinet 1 with Quantum
Backplane no1 and Twido
Control cabinet 2 with Quantum
Backplane no2 and Preventa
Operator’s workstation
Automation
Customer benefits
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Automatic control over process improves product quality
Automated monitoring and control of process increases safety of
employees, environment and process related devices
Continues saving of process data allow later analysis and through
analysis results enhance the system
System is scalable if necessary
Competent support is phone call and if really necessary few hours
drive away
Automation
Our Partners
We thank all our partners in this project,
especially:
Schneider Electric – our long time partner and supplier of
automation products and support
EE Tehnoloogiatööstus AS – mounting of meters and actuators
EE Elektrotehnika ja automaatika AS – in field cable works,
electrical connections of meters and actuators
Thank You!