Transcript No Slide Title

Direct Materials
PI and SAP...
The Eastman Experience
Eastman Chemical
OSI Software
Sharing ideas for a shared future......
1
EASTMAN
Direct Materials
Why Consider a New System?
• 10 different systems
• 7 development tools
• 3 database technologies
GloBIIS
Improvement
Analysis
Lab
Instruments
Storage/Distribution
Validation,
Control, Security,
Reporting, &
Service Functions
Qualification
Lab
Management
(LIMS)
2
Inventory
Management
Interface
Production
Records
Scheduling
Manufacture
Process
Monitoring &
Control
Run
Management
• Similar in function
• Diverse in details
• Heavy on support
• Hard to leverage
• Data incoherence
• Lack analysis tools
• Aging technology
Process Data
Historian
Production
Planning
Process
Control
Systems
EASTMAN
Project Scope

Implement an enterprise-wide integrated
manufacturing information system

Standardize on “best practices” and drive system
requirements through business process improvement
efforts

Deploy in 23 manufacturing sites worldwide
United States
Argentina
The Netherlands
Spain
England
Malaysia
Mexico
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Direct Materials
Singapore
Wales
Canda
Hong Kong
EASTMAN
Direct Materials
Bus. Intel.
Architecture
Mgmt.
Summary
Dec.
Supp.
Process/
Product
Knowledge
DWH
R/3
Planning
LIMS
Ship
Inv. Mgmt.
Schedule
Process
Conditions
Prod.
Records
Initiate
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PIMS
Common
User
View
Lab Inst.
Process
Control
EASTMAN
Impact on Programs
SAP
R/2
MIS
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SAP R/3
MESA
Direct Materials
SAP
R/3
DWH
LIMS
ERP
PDH
DCS
DCS
“As-Is”
“To-Be”
EASTMAN
Direct Materials
PI/SAP Interfaces
Johnette McDaniel
Principal Systems Analyst
Information Technology
Longview, Texas
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EASTMAN
Direct Materials
PSRLink Overview
 Pi
7
Gateway to SAP

Eastman View

Interface Options

User View

Questions
EASTMAN
OSI SOFTWARE
Messages
Direct Materials
SP 88 Model
Recipe
•Instruction Translation
•Assign a Procedure
•Tag Mapping
•Material Mapping
Request Handling
SAP
Action Results
(wait until complete)
PSRLINK
Man. Messages
Reply
Batch Execution
System (optional)
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PI Batch (optional)
PI System Gateway to SAP R/3
PI System
EASTMAN
Direct Materials
PSRLink Overview
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
Pi Gateway to SAP

Eastman View

Interface Options

User View

Questions
EASTMAN
Direct Materials
Plant Suite Server Integration at Eastman Chemical Co. (LAR)
MM
PM
RFC’S, BAPI
PP-PI
SD
QM
SAP R/3
Applications
NT Servers
SAP
Automation Server
(Remote Function
Calls)
(Business API)
OLE
PI Server
PI 3
Plant Suite Server
Alarm
Watchdog
Microsoft
SQLServer
SAP
GUI
PSRLINK
Tools
Desktop Applications
Process
Book
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PIMS
Apps
PI-Batch
Client
PI-SPC
Client
Manual
Logger
Datalink
Excel
Add-in
PSRLINK
Client
EASTMAN
Direct Materials
PSRLink Overview
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
Pi Gateway to SAP

Eastman View

Interface Options

User View

Questions
EASTMAN
Direct Materials
Interface Options
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
Standard PI-PCS Interface

SAP to PI-Tag Value Updates

Material Movement Interface
EASTMAN
Direct Materials
Interface Options

Standard PI-PCS Interface
– Start/Stop Control Recipes
– Start/Stop Phases
– Report Production
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EASTMAN
PI-SAP Automated Interface to PP-PI
Direct Materials
SAP R/3
PP-PI
Process
Instructions
Control Recipes
Process Messages
PSRLINK
PI
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EASTMAN
Direct Materials
Interface Options

SAP to PI-Tag Value Updates
– Eastman Customization
– Silo Blending Lab Values from
SAP to PI
– PSRLink System Management
Alarming
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EASTMAN
PI-SAP Automated Interface to PP-PI
Direct Materials
SAP R/3
PP-PI
Process
Messages
OSI_COMM
Messages
PSRLINK
PI
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EASTMAN
Direct Materials
Interface Options

Material Movement Interface
– Eastman driven enhancement
provided by OSI
– Unsolicited Messages sent from
PI to SAP
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EASTMAN
PI-SAP Automated Interface to PP-PI
Direct Materials
SAP R/3
PP-PI
Unsolicited
Process Messages
PSRLINK
PI
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EASTMAN
Direct Materials
PSRLink Overview
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
Pi Gateway to SAP

Eastman View

Interface Options

User View

Questions
EASTMAN
VBA Scripting in ProcessBook
Direct Materials
Private Sub BAphase1_NewValue()
If Baphase1.value = “Equipment Alarm” then
MAPISession1.SignOn
MAPImessage1.AddressLabel = "MaintenanceSupervisor"
MAPImessage1.AttachementName = "\PIAlarmReport.xls"
MAPImessage1.Send
End If
End Sub
Plot-0
BA:CONC.1
50
6.57430
BA:LEVEL.1
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13.20236
0
Shift Production Report
Production
Tags
Report Parameters
Date:
15-Jun-94
Mode:
20
BA:PHASE.1
Phase3
stdev
6/15/94 8:00
6/15/94 16:00
le:f440
S e rve r 6/15/94 0:00
tiglon
323.95
308.43
112.53
cd:f144
tiglon
681.19
928.18
1069.80
le:f440
cd:f144
tiglon
tiglon
323.95
681.19
308.43
928.18
112.53
1069.80
le:f440
1500
1000
500
0
cd:f144
le:f440
cd:f144
Server
6/15/94
0:00
6/15/94
8:00
6/15/94
16:00
EASTMAN
PSRLink Interface
ProcessBooks in LAR
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Direct Materials

Batch Production Reporting PB

PSRLink System Management PB
EASTMAN
PSRLink Interface
ProcessBooks in LAR
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Direct Materials

Batch Production Reporting PB

PSRLink System Management PB
EASTMAN
Batch Production Reporting ProcessBook
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
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EASTMAN
Start / Stop Control Recipes
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
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EASTMAN
Start / Stop Mix Tank Batches
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
– Start/Stop Batches and Report
Production
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EASTMAN
Start / Stop Batches and Report Production
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
– Start/Stop Batches and Report
Production
– Create Batch Reports using Datalink
to Excel
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EASTMAN
Batch Reports from Datalink to Excel
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR
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Direct Materials

Batch Production Reporting PB

PSRLink System Management PB
EASTMAN
PSRLINK System Management ProcessBook
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Direct Materials
EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
PSRLink System Management PB
– PSRLink Applications
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EASTMAN
Error Log Review
Direct Materials
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EASTMAN
PSRGUI
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Direct Materials
EASTMAN
Direct Materials
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EASTMAN
Configuration
38
Direct Materials
EASTMAN
Access View of SQL Server Tables
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Direct Materials
EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
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EASTMAN
Direct Materials
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EASTMAN
CO53 - Display Control Recipe Monitor
Direct Materials
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EASTMAN
CO54 - View Process Message Monitor
Direct Materials
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EASTMAN
View Gateway Monitor
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
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EASTMAN
Direct Materials
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EASTMAN
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
– Problem Alarms
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EASTMAN
Direct Materials
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EASTMAN
PSRLink Interface
ProcessBooks in LAR

Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
– Problem Alarms
– PSRLink Program Status
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EASTMAN
Direct Materials
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EASTMAN
Direct Materials
PSRLink Overview
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
Pi Gateway to SAP

Eastman View

Interface Options

User View

What we have learned
EASTMAN
Direct Materials
53
EASTMAN
Manufacturing Enterprise Systems Alignment
Questions & Discussion...
Sharing ideas for a shared future.....