Transcript 프로젝트품질관리 - SBC 벤드 주식회사

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INTRODUCTION TO SBC
AS OF 14th SEPTEMBER, 2009
SEOUL OFFICE T. 02-2043-7200
F. 02-2043-3500
SBC BEND CO. LTD
HAMAN KYEONGNAM, KOREA
Tel +82 (0)55 580 9900 Fax +82(0)55 580 9999
SBC BEND HAMAN PLANT & OFFICE
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INTRODUCTION TO SBC
TABLE OF CONTENTS
1
SBC PROFILE
4
2
PRODUCTS
9
3
MANUFACTURING FACILITIES, AND IM & TE
12
4
QUALITY AND QUALIFICATION
20
5
SPECIFICATIONS & MAJOR CUSTOMERS
24
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1. SBC PROFILE
BRIEF HISTORY
 Apr. 23, 1996 Established Samkwang Bend at Changwon, Kyungnam
 Jul. 23, 1997 Registered as Approved Supplier by KEPCO
 Aug. 02, 1997 Registered as Approved Supplier by Hanjung
 Nov. 11, 1997 Certified ISO 9001 by KSA
 Jun. 04, 1998 `~ Dec. 30, 2003 Authorized Manufacturing of KS B1522,
KS B1541, KS B1543 Piping Fittings
 Dec. 29, 1999 Registered as Quality Class “R” Supplier by KEPCO
 Nov. 20, 2002 ~ Dec. 26, 2007 Authorized Manufacturing of JIS B2311,
JIS B2312, JIS B2313 Piping Fittings
 Aug. 21, 2006 Authorized Manufacturing and Sales of Fittings by DNV
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1. SBC PROFILE(CONT’D)
BRIEF HISTORY Cont’d
 Sep. 27, 2007 Moved Head Office and Factory to Haman
 Feb. 19, 2008 Authorized KEPIC MN Certificate Holder
 Mar. 08, 2008 Authorized PED
 Mar. 13, 2008 Authorized ASME NPT Stamp Holder
 Jun. 03, 2008 Changed Company Name To SBC Bend CO., LTD
 Mar. 11, 2009 Registered as Approved Supplier by Canada(CRN)
 May. 03, 2009 Registered as Approved Vendor by KNPC , Kuwait.
 June. 08, 2009 Registered as Approved Vendor by Aramco, Saudi Arabia
HAMAN PLANT
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 1137-1 SADORI GUNBUK HAMAN, PLANT AREA 50,000 M
PRODUCTION CAPACITY
 50,000 T/Year by Total of 200 Employees
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1. SBC PROFILE
OPERATION ORGANIZATION
PRESIDENT
SALES
PRODUCT
-ION
OVERSEAS
PLANNING
DOMESTIC
QUOTATION
SEOUL
OFFICE
PRODUCT
SHIPPING
PROCUREMENT
R&D
MAINTENANCE
QUALITY
ADMINIST
-RATION
Q.A
H.R
Q.C
ACCOUNT
E.R.P
E&S
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1. SBC PROFILE
PROJECT ORGANIZATION
PRESIDENT
P. M
SALES
PRODUCTION
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PROCUREMENT
R&D
MAINTENANCE
QUALITY
ADMINIST
-RATION
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1. SBC PROFILE(CONT’D)
QUALITY AWARD
April 03, 2008
Won Korean System Management
Grand Prize
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2. PRODUCTS
Butt-Welding Fittings
Unit : inch
Materials
Products
Carbon Steel,
Alloy Steel,
&
Stainless Steel
Elbow
Tee
Reducer
Cap
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Production Range
Molded
~
~
~
~
60
60
48
48
Fabricated
~
~
~
~
102
102
102
102
Specification
KS, JIS, ASTM,
JPI, MSS, ANSI,
DIN, BS, AWWA,
API
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2. PRODUCTS (CONT’D)
Forged Fittings
Products
Production Range
(Unit : Inch)
Elbow
Tee
Reducer/Insert
Cap
Coupling
Boss
Union
~4
Outlet
~ 36
Materials
Carbon Steel,
Alloy Steel,
and
Stainless Steel
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Specifications
KS, JIS, ASTM,
JPI, MSS, ANSI,
DIN, BS, AWWA,
API
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2. PRODUCTS(CONT’D)
Sources of Raw Materials
ITEM
CARBON
STEEL
STAINLESS
STEEL
ALLOY
STEEL
MATERIAL
SOURCE/ORIGIN
SEAMLESS PIPE
JFE(NKK), SUMITOMO/JAPAN, BENTELER/GERMANY
SAW PIPE
SEAH, HYUNDAI/KOREA
PLATE
POSCO/KOREA, JFE(NKK)/JAPAN, INDUSTEEL/BELGIUM
FORGING/BAR
MYSCO/KOREA
SEAMLESS PIPE
JFE(NKK), SUMITOMO,KUZE/JAPAN, INDUSTEEL/BELGIUM
EFW PIPE
SEAH, LG METALS, SUNGWON/KOREA
PLATE
POSCO/KOREA, OTOKUMPU/SWEDEN, INDUSTEEL/BELGIUM
FORGING/BAR
MYSCO
SEAMLESS PIPE
SUMITOMO, JFE/JAPAN, DALMINE/ITALY, V&M/GERMANY
PLATE
POSCO/KOREA, JFE/JPN, INDUSTEEL/BELGIUM, OTOKUMPU/SWN
FORGING/BAR
MYSCO
INCONEL
ALLEGHENY, INCO ALLOY/USA, SUMITOMO/JAPAN
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REMARKS
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
PRESSES
20,000 Ton Tee Bulging Press, Max. 36”
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6,000 Ton Press, Max. 80”
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
PRESSES
5,000 Ton Press, Max. 60”
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1,200 Ton Press
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
PRESSES
400 Ton Stainless Press, Max. 24”
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200 Ton Stainless Press, Max. 12”
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3. MANUFACTURING FACILITIES AND IM & TE
PRESSES
250 Ton Hot Forming Press, Max. 24”
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500 Ton Hot Forming Press, Max. 40”
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
FURNACES
Heat Treatment Furnace, Max. 1250 C, 50 Ton
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Heating Furnace, Max.60”, 30 Ton
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
CUTTING MACHINES
2 Way Gas Cutting Machine, Max. 34”
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Gas Pipe Auto Cutting Machine, Max. 32”
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
WELDING SHOP AND RT ROOM
Welding Shop
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NDE SHOP
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
BEVELING MACHINE AND MATERIALS
Beveling Machine,
1 Way-Max. 60”, 2 Way-24”, 3 Way-36”
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Raw Materials and Products
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
STORAGE
Ready for Shipping
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Warehouse for Products less than 8”
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
INSPECTION, MEASURING, AND TEST EQUIPMENT
Universal Testing Machine, 50 Ton
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Optical Emission Spectrometer, 27 Channels
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3. MANUFACTURING FACILITIES AND IM & TE (CONT’D)
INSPECTION, MEASURING, AND TEST EQUIPMENT
Charpy Impact Tester, 50 kgf-m
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Positive Material Identification, 20 Channels
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4. QUALITY AND QUALIFICATION
SBC QUALITY CONCEPT
CORRECTIVE
ACTION
IMPROVEMENT
POLICY
TRAINING
SYSTEMS
DESIGN
 REVIEW
PROCUREMENT
AUDIT
MANUFACTURING
INSPECTION
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4. QUALITY AND QUALIFICATION (CONT’D)
SBC QUALITY PHILOSOPHY
 WE MAKE QUALITY OUR GOAL,
NOT JUST OUR SLOGAN !
 WE MAKE CUSTOMER SATISFACTION OUR REASON BEING,
NOT JUST OUR LIP SERVICES !!
 WE WILL DO THE RIGHT THING RIGHT THE FIRST TIME!!!
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4. QUALITY AND QUALIFICATION (CONT’D)
SBC QUALITY, ENVIRONMENT AND SAFETY
MANAGEMENT
ISO 9001
ISO 14001
OHSAS 18001
PED97/23/EC
MANAGEMENT
QMS
EMS
SBC
HSMS
ASME III
PED
MANUAL
KEPIC MN
QA MANUAL
Quality Concept &
Philosophy
QAP
QAP
For Nuclear
Power Plants
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4. QUALITY AND QUALIFICATION (CONT’D)
CERTIFICATES & APPROVALS
CERTIFICATE
DATE
SCOPE
ISO 9001
NOV. 11, 1997
Design and Manufacturing of Piping Fittings
DNV
AUG. 21, 2006
Outer Dia. 610 MM Max., T 10 MM Max.
KEPIC MN
FEB. 19, 2008
Nuclear Safety Related Piping Fittings
PED
MAR. 08, 2008
Piping Fittings, Max. Weight 3 Ton, Dia. 60”
ASME NPT
MAR. 13, 2008
Nuclear Safety Related Piping Fittings
OHSAS 18001
NOV. 12, 2008
Design and Manufacturing of Piping Fittings
ISO 14001
NOV. 13, 2008
Design and Manufacturing of Piping Fittings
GL
NOV. 20, 2008
CS, AS, SS Piping Fittings N.D ½” to 24”
BV
DEC. 08, 2008
CS, AS, SS Piping Fittings N.D ½” to 24”
CRN
MAR. 11, 2009
Pipe Fittings
KNPC
May. 03, 2009
CS,AS,SS Piping Fittings upto 14” and above 14”
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4. QUALITY AND QUALIFICATION (CONT’D)
CERTIFICATES & APPROVALS
CERTIFICATE
DATE
SCOPE
TAKREER
Mar. 17, 2009
CS, AS, SS Piping Fittings
ADGAS
Mar. 18, 2009
CS, AS, SS Piping Fittings
ARAMCO
June. 08, 2009
Pipe Fittings
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5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
SPECIFICATIONS
SPEC. No.
Description
ANSI/ASME
A/SA 234
Piping Fittings of Wrought Carbon Steel and Alloy Steel
for Moderate and High Temperature Service
ANSI/ASME
A/SA 420
Piping Fittings of Wrought Carbon Steel and Alloy Steel
for Low-Temperature Services
ANSI/ASME
A/SA 403
Wrought Austenitic Stainless Steel Piping Fittings
ASTM A815
Wrought Ferritic, Ferritic/Austenitic and Martensitic
Stainless Steel Piping Fittings
MSS SP 75
High Test Wrought Butt Welding Fittings
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5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
SPECIFICATIONS
SPEC. No.
Description
ASTM A105
Carbon Steel Forgings for Piping Applications
MSS SP43
Wrought Stainless Steel Butt-Welding Fittings
MSS SP79
Socket Welding Reducer Inserts
MSS SP83
Steel Pipe Unions Socket Welding and Threaded
MSS SP95
Swage(d) Nipples and Bull Plugs
MSS SP97
Forged Carbon Steel Branch Out-let Fittings
Socket Welding, Threaded and Buttwelding Ends
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5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OIL, GAS AND PETROCHEMICAL FIELDS
CLIENT NAME/ END USER
SCOPE OF SUPPLY
SAM-SUNG ENG / S- OIL
BW FITTING CS 2”~60”
ELBOW , TEE, RED, CAP.
THK STD~17.48T AND OTHERS
2009
1600 TON
REPLACEMENT/
INSTALLATION OF IRT
PIPELINE
ALZAHAM / KNPC
BW FITTING CS 3”~24”
ELBOW , TEE, RED
THK S/10~S/80 AND OTHERS
2009
100 TON
JUBAIL EXPORT REFINERY
IHI / TECHNIP, ARAMCO,
TOTAL
BW FITTING CS 16”~18”
ELBOW
THK 25.00~29.00 AND OTHERS
2009
4 TON
HHI/TOTAL
BW FITTING CS 2”~20”
ELBOW , TEE, RED.
THK S/40~S/160
2009
8 TON
DSME/ TOTAL
BW FITTING CS 2”~24”
ELBOW , TEE, RED.
THK S/20~S/40 AND OTHERS
2009
4 TON
SHI / PETROBRAS
BW FITTING CS 1/2”~18”
ELBOW , TEE, RED.
THK S/40~S/80 AND OTHERS
2008
~
2009
600 TON
NO
PROJECT TITLE
1
S- OIL ONSAN
REFINERY EXPANSION
2
3
4
TOTAL WEIGHT
YEAR
OF
SUPPLY
USAN FPSO
5
PASFLOR FPSO
6
DRILLSHIP CONSTRUCTION
PRIDE #2 AND OTHERS
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TOTAL ORDER
VALUE
30
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OIL, GAS AND PETROCHEMICAL FIELDS
NO
PROJECT TITLE
TOTAL WEIGHT
CLIENT NAME/ END USER
SCOPE OF SUPPLY
YEAR
OF
SUPPLY
SK E&C/ SK ENERGY
BW FITTING SS, CS 2”~48”
ELBOW , RED, TEE, CAP
THK S/40~S/80 AND OTHERS
2008
50 TON
2008
45 TON
TOTAL ORDER
VALUE
7
NRC REVAMP
8
HYDROCRACKING CENTER
(HCC) PLANT AND OTHERS
SK E&C/ SK ENERGY
BW FITTING SS, CS 2”~30”
ELBOW , TEE, RED, CAP
THK S/10S~S/160 AND OTHERS
9
CHEVRON NORTH DURI
DEVELOPMENT 12
ALVINDO/CHEVRON
BW FITTING CS 2”~24”
ELBOW , RED, TEE
THK STD~S/80 AND OTHERS
2008
35 TON
10
WAEDONG GAS
SUPPLY PIPING AND OTHERS
SK E & C/
KOREA GAS CORP.
BW FITTING CS , API 2”~30”
ELBOW , TEE, RED
THK STD~33.4T AND OTHERS
2008
20 TON
11
GUNSAN GAS
SUPPLY PIPING
KOREA GAS CORP.
BW FITTING API 2”~30”
ELBOW , TEE, RED
THK STD~33.4TAND OTHERS
2008
38 TON
12
KWANGYANG LNG
TERMINAL EXTENSION
POSCO
BW FITTING CS 2”~30”
ELBOW , TEE, RED
THK STD~33.4TAND OTHERS
2008
3 TON
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5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OIL, GAS AND PETROCHEMICAL FIELDS
TOTAL WEIGHT
CLIENT NAME/ END USER
SCOPE OF SUPPLY
YEAR
OF
SUPPLY
SK E&C/ SK CORP.
BW FITTING CS 3”~18”
ELBOW , TEE, RED.
THK STD~S/80 AND OTHERS
2008
20 TON
14
NO.5 CRUDE OIL
UNLOADING NEW DESALTER
SK E&C/ SK ENERGY
BW FITTING SS, CS 2”~20”
ELBOW , TEE, RED.
THK STD~S/80 AND OTHERS
2008
4 TON
15
GUJART REFINERY/INDIA
IHI / IOC, TOYO
ENRINEERING ZNDZA
BW FITTING CS 18”~20”
ELBOW
THK 21.4~24.55 AND OTHERS
2008
2 TON
PORT DICKSON PHASE II
TPSSC / TNB
(TENAGA NATIONAL
BERHAD)
BW FITTING CS 8”~28”
ELBOW , TEE, RED.
THK S/40~S/80 AND OTHERS
2008
15 TON
NO
PROJECT TITLE
13
TOULENE
TANK CONSTRUCTION
16
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TOTAL ORDER
VALUE
32
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OTHER PLANTS
TOTAL WEIGHT
CLIENT NAME/ END USER
SCOPE OF SUPPLY
YEAR
OF
SUPPLY
1
SIN KORI NUCLEAR
POWER PLANT 3,4
SUNG-IL SIM/ KHNP
BW FITTING CS 14”~40”
ELBOW , TEE, RED, CAP.
THK STD~XS AND OTHERS
2009
~
2010
682 TON
2
COSIPA Steel mill WWTP/
BRAZIL
HYOSUNG / COSIPA
BW FITTING CS 2.1/2”~54”
ELBOW , TEE, RED, CAP.
THK S/40~14.3T AND OTHERS
2009
672 TON
3
SASOL WAX REACTOR /
SOUTH AFRICA
HHI / SASOL
BW FITTING CS 4” ELBOW
THK S/80
2009
4 TON
HHI / AD WPC
BW FITTING CS 2.1/2”~36”
ELBOW , TEE, RED, CAP
THK 10.5~12.7 AND OTHERS
2009
120 TON
HYUNDAI ENG /
Pt. DALLE ENERGY
BATAM
BW FITTING CS 2. 1/2”~12”
ELBOW , TEE, RED, CAP.
THK STD~S/80 AND OTHERS
2009
8 TON
KEOSAN SPECIAL STEEL
/ POSCO
BW FITTING CS 1”~72”
ELBOW , TEE, RED.
THK S/10~S/80 AND OTHERS
2008
80 TON
NO
PROJECT TITLE
4
5
6
AL DUR IWPP/ BHARAIN
DEB ADD-ON CCPP/
INDONESIA
POSCO OXYGEN PLANT
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TOTAL ORDER
VALUE
33
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OTHER PLANTS
TOTAL WEIGHT
CLIENT NAME/ END USER
SCOPE OF SUPPLY
YEAR
OF
SUPPLY
7
MAADEN POWER &
DESALINATION PLANT /
SAUDI ARABIA
HANHWA E&C / MAADEN
BW FITTING CS 2”~24”
ELBOW , TEE, RED.
THK S/20~S/40 AND OTHERS
2008
5 TON
8
KUNSAN COMBINED CYCLE
POWER PLANT
SUNG-IL SIM /
DAE WOO E&C
BW FITTING SS, CS 3”~28”
ELBOW , TEE, RED, CAP.
THK S/10S~S/40 AND OTHERS
2008
48 TON
9
POWER SERAYA CCPP /
SINGAPORE
SUNGJIN GEOTEC/
SIEMENS
BW FITTING AS 4”~24”
ELBOW THK S/80~S/100
2008
1 TON
10
SIN KORI
NUCLEAR POWER PLANT 1,2
JEONGWOO I.M. / KHNP
BW FITTING SS, CS 24”~30”
ELBOW , TEE, RED, CAP.
THK STD AND OTHERS
2008
4 TON
11
AREA B FOR 30,000 T-Ni/
Y Fe-Ni PLANT, SNNC
KWASAKI PLANT SYSTEM
BW FITTING SGP 1/2”~24”
ELBOW , TEE, RED.
THK S/80 AND OTHERS
2008
16 TON
12
NOUEAUX TRAINS DE GPL A
ARZEW
IHI CORPORATION /
SONATRACH
BW FITTING CS 6”~10”
TEE, RED.
THK S/80 AND OTHERS
2008
2 TON
NO
PROJECT TITLE
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TOTAL ORDER
VALUE
34
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
OTHER PLANTS
NO
PROJECT TITLE
13
NHON TRACH 1, VIETNAM
14
SIGMA ELECTRIC POWER
STATION
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TOTAL WEIGHT
CLIENT NAME/ END USER
SCOPE OF SUPPLY
YEAR
OF
SUPPLY
TPSSC / EVN
BW FITTING SGP 1/2”~12”
ELBOW , TEE, RED.
THK S/40~S/80 AND OTHERS
2007
11 TON
TPSSC / EVN
BW FITTING CS 26”~36”
ELBOW , TEE, RED.
THK STD AND OTHERS
2007
22 TON
TOTAL ORDER
VALUE
35
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS
MAJOR CUSTOMERS FOR SHIPBUILDING
CUSTOMER
SUPPLIED
SPECIFICATIONS
HYUNDAI HEAVY INDUSTRIES
SINCE 1998
ASTM B16.9, B16.11, MSS SP-95
SAMHO SHIPBUILDING
SINCE 1998
JIS B2311, B2313
SAMSUNG HEAVY INDUSTRIES
SINCE 1998
KS B1522, B1543
DAEWOO SHIPBUILDING AND MARINE ENGINEERING
SINCE 1998
ASTM B16.9, B16.11, MSS SP-95
HYUNDAI MIPO DOCKYARD
SINCE 1998
JIS B2311, B2313
STX SHIPBUILDING
SINCE 1998
ASTM B16.9, B16.11, MSS SP-95
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