Transcript Template

TM
SM
Maximum Value for OEMs
NX7 and NX70 PLC Introduction
From “OEMax NX7 NX70 Introduction CN rev11.ppt”
Thomas Sugimoto
Strategic Marketing Manager
Maximum Value for OEMs
SM
Outline
PLC Market Trends
OE Max Following the Trend
NX-7 and NX-70 Comparison
Two NX-7 Product Families
NX7 Controller Features and I/O Expansion
Successful Applications with NX7 PLC
High Performance and Modular I/O with NX70
NX70 Product Portfolio
Successful Applications with NX70 PLC
Question and Answer
2
PLC Trends
3
Global PLC Market Trends
Global End Users outsourcing design work to OEMs and SIs
PLC Buying Power is moving to OEMs and SIs
OEMs tend to use many small PLCs instead of one large PLC
Global OEMs now building Machines in China
Previously machines were imported into mainland China
Lower costs by sourcing Components (PLCs) inside China
Global OEMs purchase PLCs as Components
Buy best component for the job at the best price
Pay for only the necessary performance and features
Do not standardize on one brand for all components
Consequently no PLC supplier has more than 26% of the China PLC
market
OE MAX
Controls
OE Max Controls Bridge
Drives
Inverter
Servo
NX
PLC
NXIO
DIO
SW
4
China PLC Market Trends
Over 75% of China PLC Market is Small PLCs
GongKong 2003 - 75% of units and 64% of CNY (mainland only)
Small PLC is <256 I/O pts
PLC growth is also strongest with Small PLCs
Growth from 10-20% per year
China PLC Market Share
Medium to
Large PLC
Growing!
Small PLC
5
OEMax is following the Market Trend,
Satisfying the needs of OEMs
6
OE Max follows the Market Trend
OE Max PLCs focus on:
Micro to Small PLCs
OEMs, Independent System Integrators
Turbo Air Compressor OEM
DVD, TV Machine Builder OEM
OE Max PLCs do NOT focus on
Large PLCs – large PLCs moving towards DCS, Process Markets
Large End Users
7
OE Max follows the Market Trend
For Micro and Small PLC Market, Maximizing Value is
more important than Performance and Features
What does maximizing Value mean?
Right PLC for the application at a competitive price
Prompt Service
High Reliability and Global Brand Quality
TM
Maximum Value for OEMs SM
8
Comparison of NX7 and NX70 PLC
- 2 Series of OE Max PLCs
- Choose the Series based upon your
Processor and I/O Performance needs
9
Comparison of NX7(S) and NX70 PLCs
NX7(S) Micro PLC
Box-type – DIN rail
Small, Economical
104pt Digital, Analog
(in 2006)
Embedded Functions
Counter
Pulse Output
Pulse Catch
NX70 Small PLC
Modular – Backplane
High Performance
384pt Digital, 96ch Analog max
Many Function Modules
RTD, Thermocouple
Motion Modules – Pulse Output,
High Speed Counter
Network Modules - “WireLink”,
Serial Communication Modules
10
Two NX7 Models
- Choose the model which fits your
application at the lowest cost
11
Two Models of NX7 PLC
Standard (NX7S-XXXX) - No I/O Expansion
10/14/20/28/40/48pt Bases
Standard Features Include
24VDC Inputs, 24VDC Transistor, or AC/DC Relay Outputs
120/240VAC
2KWord Program Memory and 2KWord Data Memory
2 Serial Communication Ports
Flash Program Backup,128W Flash Data Backup
Target Smaller Machine Control Applications
Extended (NX7-XXXX) – I/O Expansion Supported
28/48pt Bases plus up to 104pts with Expansion I/O Modules
Extended has all features of the Standard version plus:
Larger 9KWord Program Memory, SuperCap and Battery
Backup of 2KWord Data
RTC –Real Time Clock
Analog I/O (Year 2006)
Target Machine Control, Temperature Control, Data Logging
SCADA (Supervisory Control and Data Acquisition)
12
NX7 Controller Features
and Expansion I/O
13
NX7(S) Controller Features
DIN-RAIL Mounted PLC – No backplane
Diagnostic LED’s
• RUN/PROG/ERROR
• COM1/COM2
I/O Terminal Block
I/O Status LEDs
COM1
• RS-232/485 Port
• Connect to PC
COM2
• RS-232*/485 Port
• Modbus RTU slave
• User Defined Protocol
Optional I/O Expansion
Bus Connector*
3-Position switch
• RUN/RMT/PROG
Battery*
(Inside Cover)
I/O Terminal Block
Compact Dimension (WxHxD) : 10,14,20,28 points= 100x 90x 78mm
40,48 points= 146x 90x 78mm
*Varies based upon NX7(S) model
14
NX7 (only) I/O Expansion
Add up to 2 I/O Expansion Blocks
to Controller Base Unit (Extended Model only)
I/O Terminal Block
I/O Status LED’s
Expansion Bus
Connector
Expansion Bus
Connector
I/O Terminal Block
Dimension (WxHxD) : 100mm x 90 mm x 78mm
(Same size as 10,14,20,28 Point Controllers)
15
Successful NX7 PLC
Applications
(includes NX7S)
16
Material Handling
WinGPC Programming Software
EOI – Text Display
Label Printer
Bar Code Reader
Applications
- Label Printing
- Bar Code Reader
- Conveyor
Serial Port #1
RS232C
/RS485
Serial Port #2
RS232C
/RS485
NX7 Controller
Base Unit
I/O Expansion
Bar Code Reader
17
SCADA (Supervisory Control and Data Acq)
SCADA
Software on
PC
PC Modbus
Master
MODEM
MODEM
Applications
• Flood Control &
Waste Water (no
battery)
• Building HVAC &
Lighting Control
Brazos River Authority
NX7 Modbus Slaves
Data Monitoring
(wireless communications)
MODEM
18
Tire Components
NX7 - Machine Control
Application:
• Winding (Wire Reel)
• Production of thin Tire
Cord from thick Steel
Wire
RUN/STOP
Commands
Thick wire to Thin Wire
Inverter (AC Drive) - Winder
19
Special Lift Applications
NX7 – Wheelchair Lift
Application:
• Small Lifts
• NOTE: Larger Lifts
should use NX70
Control Panels
Motor Control
Songsan Special Elevators Co
20
Environmental Protection
NX7 Machine Control
-Easy Expansion I/O
up to 104pts
-Reliable in Hard
Environment
Application:
• Filter Press
• Filter sludge from mine waste
water under high pressure
Hengshui Haijiang Filter Press
21
Assembly Machine
NX7 – easy 2-Axis
Motion Control
Application:
• Ornament(Bracelet) Machine
• Place beads on bracelet quickly
and reliably
NX7 PTO to LowCost Steppers
22
Molding Machine
NX7S
– NX7S 40-48pt Digital
I/O
- Less demanding
application than
Plastic Injection
molding so NX7S fits
application well
Application:
• Rubber, Silicone Molding
Machines
Xiamen Xin Ren Bao
23
NX70 PLC – High
Performance with Modular
I/O
24
NX70 Features
NX70 has the performance of a Medium PLC
20KWord Program with 0.2usec/step
but the size and cost of a Small PLC
NX70 targets applications that require:
Larger program size
Higher execution speed
Large amounts of I/O – up to 384 digital I/O and 96 analog I/O
32-pt digital module
8-ch analog module
Networking - WireLink
Special Function Modules such as RTD, Thermocouple, High
Speed Counter, Pulse and PWM output
Large number of Serial Ports – up to 24 additional serial ports
25
NX70 Design
Traditional Backplane design for High Performance
26
NX70 Product Family
- Processors, Digital and Analog I/O,
High Speed Counter, Pulse/PWM
Output, Serial Communications,
Wirelink Network
27
NX70 CPU Models : CPU70p1, CPU70p2
NX70-CPU70p1
Max I/O points : 384 points
RS232C/ RS485, 1port (Programming Tool,
for MMI S/W, T/P….)
Program Memory : 9.6K words built-in
Data Memory : 2k Words built-in
NX70-CPU70p2
Max I/O points : 384 points
RS232C/ RS485, 2port (Programming Tool,
MMI..)
Modbus RTU, User Define Protocol
Program Memory : 20K words built-in
Data Memory : 4k Words built-in
8 Loop PID function,
Real time clock
NX70-CPU70p1
NX70-CPU70p2
NOTE: v2.00+ FW
28
NX70 PLC Applications
29
Electronics and Semiconductor Machines
OE Max PLCs are
famous in Korea
(Samsung brand) in the
Semiconductor and
Electronics industry
Applications:
DVD, TV Machine Builder OEM
Variety of Analog I/O and
Serial Communications
Modules
NX70-AI8V : 8CH, Analog Voltage In
NX70-AI8C : 8CH, Analog Current In
Many other types of Machines
30
Textile Industry
Textile Industry
Flocking Machine
Application:
Flocking Machine Controller
NX70’s efficient I/O
architecture keeps costs low
32-bit high density digital I/O
2/4-CH Voltage Output Module
to control 6 OEMax Servos
Design change from Inverter to
Servo to increase performance
BD Flocking Machine
31
Compressor and Pump Applications
Larger machine control
applications
Application:
Turbo Air Compressor OEM
Turbo Air Compressors
Hydraulic Pumps
NX70’s more powerful I/O
capabilities are required
Analog I/O (8-ch module)
Digital I/O (384pts)
Samsung Techwin Turbo Air Compressor
32
Marine Applications
Marine Certification for
ship monitoring system
NX70 supports over 24
Serial Ports using Serial
Communication Unit
(SCU)
Application:
Ship Monitoring
2 Serial Ports
NX70-SCU
33
Building Automation
NX70 CPU with Optical
Link Module (CPL9710)
for BUILDING-BUILDING
communications
Optical Link provides
Protection from High
Voltage, Lightning
CPL9710 same operation
as MW-Link Module
Application:
Outdoor Data Monitoring
NX70 CPU1
PS
NX70 CPU2
PS
CPU O/L DI DO
CPU O/L DI DO
I/O
I/O
CPL9710
NX70_CPU70p2
NX70_POWER1
I/O
I/O
CPL9710
NX70_CPU70p2
NX70_POWER1
Program download
I/O Data Transfer using
Shared Memory technique
Optical Link
Optical-Link
34
Plastics Injection Molding Machine
High Accuracy Analog I/O
for improved quality of
molding
Thermocouple and RTD
modules designed with 24bit A-D Converters (scaled
to 16-bit signed integer)
Application:
Plastic Injection
Molding (32% of
plastic parts made by
injection molding by
weight)
Extra quality in design
Clamp Pressure
Injection Pressure
Mold Temp
Barrel Temp
Analog, TC, RTD Modules
From IDSA M&P website
35
Commercial Washing Application
OE Max PLCs found in a
wide variety of industrial
and commercial
applications
Monitoring Temperature
of Oil to prevent
overheating of Motors
Application:
Commercial Washing Machines
Thermocouple,
RTD
36
Power Generation and Boiler Control
OE Max PLCs are used in Power Generation and Boiler
Applications
Monitoring and Controlling Temperature, Heat/Steam Flow,
Networking of Stations
37
TM
Maximum Value for OEMs
SM
38