Transcript Abcd TRANSPORT SERVICE - UIC - International Union of Railways

November 2001
Transport Service
THE MAINTAINABILITY APPROACH
AT ALSTOM TRANSPORT
Yves DURAND
Technical Director
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Transport Service
• INTRODUCTION
– Maintainability approached with pragmatism for measurable
performances
– How to build maintainability ?
• Why the selected approach ?
• Contents of the development programme
• Changes in the new build projects objectives
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Transport Service
Market dynamics
DESIGN
Traditionnellement
A new logic emerges
MANUFACTURE
MARKET
FINANCE
Suppliers
Operators
Suppliers
Operators
Suppliers
Suppliers
New Players
OPERATE
MAINTAIN
Suppliers
Operators
Suppliers
Operators
Suppliers
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Transport Service
Who are our customers ?
UK 1990
UK 2001
Rolling Stock Owners
Operator Owners
Connex South
Eastern
Connex South Central
Cardiff Railway
Company
Wales & West
Operators
LTS Rail
Midland Mainline
Thameslink Rail
Stagecoach
Chiltern Railways
Connex Rail
GOVIA
M40 Trains
Thames
Trains
Prism Rail
Scotrail
Island Line
ARRIVA
Mendip Rail
Renaissance Rail
South West
British
Rail
Merseyrail
Electrics
Northern Spirit
Trains
MTL Rail
Abbey
National
Angel
First North
Western
First Great
Western
Go-Ahead
FirstGroup
English, Welsh &
Scottish
Freight
Owners
/Operators
Freightliner
Direct Rail Service
Freight
Metros
Light Rail
London
Underground
Travel West
Midlands
Docklands Light
Railway
Nottingham
Express Transit
Birmingham
HSBC
First Great
Eastern
Sea Containers
Anglia
Railways
Eurostar
National
Express
Great North
Eastern Railway
Glasgow
Underground
Virgin
GB Railways
Gatwick
Express
Light Rail
Serco Metrolink(Manchester) Tramlink
(Croydon) Stagecoach Supertram
(Sheffield) Blackpool Transport Services
Railpart
West Coast Trains
West Anglia Great
Northern
Scotrail
Silverlink
Central Trains
Midland
Mainline
Cross Country Trains
Railcare
Where customers put a new focus on their core competencies,
new opportunities have arisen
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Standard product lines
Urban & Suburban Trains
Metropolis
Citadis
X’trapolis
Main Line & High Speed Trains
Coradia
TGV
Locomotives
Prima
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Transport Service
Service market share is increasing
93/94
98/99
Rolling Stock
82%
Rolling Stock
61%
Signaling
14%
02/03
Signaling
20%
Rolling Stock
50%
Signaling
16%
Services
4%
Services
23%
€ 1.9 billion
€ 3.5 billion
Services
30%
€ 5 billion
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Transport Service
DESIGN
MANUFACTURE
MARKET
FINANCE
OPERATE
MAINTAIN
Renovation
ALSTOM
Transit - Freight Equipment - Track
Maintenance
Transit - Freight Equipment - Track
ALSTOM or non-ALSTOM >30 years
Parts and Replacement
Units
Services for the complete life cycle
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Transport Service
Bringing innovative
solutions through R&D
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Transport Service
Renovations
e-Maintenance
Condition Monitoring
FRACAS
TrainTracer/CLAMP
LCPC
Design & Build
Operate & Maintain
Corrective
Maintenance
Preventive
Maintenance
R&D addresses the complete life cycle
Predictive
Maintenance
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The programme architecture
Core data
Parts specification
Logistic support
data
Contracts
Customer
contract
Logistic support
engineering
Internal
agreement
LCPC data
& calculations
RCM
analysis
Depot basic
design
Manpower plan
Procurement plan
Logistic support
products
Documentation
Inventory
& stores
Equipped
workshops
Depot equipment pack
Condition monitoring tools
Training
Feedback & management
systems
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Parts specification & identification
Core data
Parts specification
CLAMP
Logistic support
data
Electrical
PartPARTS
Example
COMMERCIAL
GEOMETRY
TECHNICAL
FAMILY ATTRIBUTES
characteristics
BoxTechnical
Type: Square
Flange Type 10
One part
=
one
number
Contact Type: Male
FILE
SUPPLIER/MANUFACTURER
PART MASTER
Nominal Voltage: 220 volt
FILE
CUSTOMER
UNIT
FILE
REFERE
NCE
REFERENCE
PARTS
One number
= one part
Part number
UNIT
PARTNUMB
ER
CUSTOMER
SNCF : 10-5171302
Description
Management datas
Part status
DTR PARTNUMBER
…….
DTR00251135AEU
CUSTOMER SPECIFICATION
FILE
SUPPLIERS
Nominal Current: 13 amps
Number
of Contacts: 11
MATERIAL
Tightness: IP66
Case Protection: Black Anodized
PROTECTION
Case Encoding:
N
Coupling Type: Bayonet
ALSTOM DRAWING
Connector
Type: HE302
Temperature Range: FILE
-55 ºC to +200 ºC
PROJECT
Framatome: 8525-10R-18B11-PNHL
Deutsch: FDBA 50-18.11-PNK
ALSTOM SPECIFICATION
MANUFACTURED
PARTS
STANDARD
STANDARDS
FILE
UTE C93422
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"LBS" breakdown
Core data
Parts specification
Logistic support
data
LBS / TrainTracer / LCPC
PBS
Parts
LBS
Generic
Version
LBS
Project
Application
LBS
Code
LOGISTIC BREAKDOWN STRUCTURE (LBS)
GENERIC VERSION FOR VEHICLE MAINTENANCE
LBS
01
0101
0102
02
LRU
Code
0201
0202
03
Part
Numbe
r
Zoning
code
FUNCTION
"SYSTEM & EQUIPMENT"
CODE
BOGIES & SUSPENSION
I----------TRAILER BOGIE
I----------MOTOR BOGIE
DYNAMIC BEHAVIOUR
I----------BODY-BODY DAMPER
I----------ACTIVE TILTING DEVICE
DRIVER INTERFACE
0301
I----------DRIVER CONTROLS
0302
I----------ON-BOARD SIGNALLING
0303
I----------CAB COMMUNICATIONS
0304
I----------DIAGNOSTICS & RECORDING EQUIPMENT
0305
I----------EXTERNAL SECURITY SYSTEM
0306
04
0401
I----------DRIVER ENVIRONMENT
THERMAL & AUTONOMOUS TRACTION
I----------DIESEL ENGINE
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TrainTracer & LCPC
Node n : related
modules
Core data
Parts specification
MDF Modules
Logistic support
data
LBS / TrainTracer / LCPC
Operation description
iDrawings (sizes)
.....
iDrawings (details and ident.)
S&E, LRU, or EC
=
Node n
MG Modules
Assembly drawing
MR Modules
parts list
servicing procedure
remove/install procedure
.......
.....
Task description
PRODUCTION
Categories of modules
MP Modules
DATA MANAGEMENT
PUBLICATION / EXPORT
Module unique
number
Node of the equipment
paper
Breakdown
Publishing
Module
name
Data integrity
control
Material
needed
Digital medium
Module
Modules metadata
Neutral format
Skills required
Description
under neutral
format
Task parameters
Data
management
architecture
Tools
needed
Publishing
models
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Methodology
Logistic support
engineering
LCC
Competence Centre
RCM analysis
Depot basic
design
Manpower
plan
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Logistic support products
Logistic support
products
Documentation
Inventory
& Stores
Equipped
workshops
Depot Equipment Pack
Condition monitoring tools
Training
Feedback & Management
systems
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Diagnosis, troubleshooting, repair
Communication
Event attributes
Diagnosis
Documentation
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Return of experience
FRACAS System
Events
Defect
Logging
Third Party
Reporting
Package
Defect
Verification
Third Party
LCC Package
Repairs
Corrective
Action
Third Party
Reliability
Package
External Data
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Condition monitoring of equipment
Vision
Cracks
Vibration
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Maintenance information system
Logistic support
products
Documentation
Inventory
& Stores
Equipped
workshops
Special tools
Condition monitoring tools
Training
Feedback & Management
systems
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"New build" and "Service" relationship
SER contribution to projects
Contribution to the gate reviews
Design Process Phase A
DR
PR
DR
PR
PR
PR
PR
Design Process Phase B
GR
DR
DR
PR
DR
PR
PR
GR
PR
PR
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CONCLUSION
Our mission
To provide the most innovative, cost effective and
comprehensive quality service to the rail
transportation industry around the world
Requires
The maintainability approach to become the
common working practice throughout the company
for Customer satisfaction.
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