Transcript Document
CSR & NEW SS Lamps 15
th
October 2004
Eddie Guest European General Manager
Agenda
Introduction To GE Technology Current Entertainment Discharge Range New Developments 2004 / 2005 80V 1200W Lamps VOC, Conceptual Designs and future directions Discussion
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
GE Technology Platforms
Thin Films CMH leadership – 3 Piece Chromised foils tech to 500 0 C Filament Modelling Dosing Technologies GE Corporate Research Facilities IP – Gases / Materials Vertical Manufacturing 3
GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
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Current Range Of Discharge Lamps
Watts Hot restrike Cold Start CSR SA Short Arc DE DE / Short body
125 200 250 400 575 700
*
(HR)
800 1200 2000 2500 4000 6000 12000 18000 * Also T Version Available CCT same, colour point different
Available
In Development
GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
Full NPI Process
...is a cross functional GECP process for executing global product programs, emphasizing Six Sigma values.
Process
Sourced Product NPI Process
...a derivative of the Full NPI Process structured for sourcing products developed and manufactured by a qualified supplier.
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
Each review has a check list – independent reviewers – technology OCE
Reliability Scorecard on 1200/S/DE
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 5. Safety Closure and Toxicity
• • Updated Safety Checklist is shown below, Safety Review Checklist documented in ePDM GE2005-1225 .
Toxicity – Followed SI 900000 Section 4 procedure.
Item
17 18 19 20 21 22 24 25 26 27 28
Problem Description
Thoriated Electrode not known if used Thermal Protection (BDR). Not known if construction is BDRF Interchangebility
Action Required
Enquiry to Koto Enquiry to Koto established at DVP Operating Voltage and Power Mercury End of Life (Arctube) Kr85 Regulatory Requirements Caution Notice (ANSI Safety) Toxic Material Review FMEA for Critical to Safety End of Life Mechanism Review established at DVP Labeling change on VT requirement to be implemented in Nov'03 Confirm with EHS Labeling change on VT requirement to be implemented in Nov'03 ePDM# CR2004-2144 Follow Toxicity Procedure Potential safety failures captured in this check list and caution notice End of life safety concerned captured in this checklist and caution notice 29 Legal Signoff on Caution Notice confirmation and ePDM Items 1-16 Other Koto Enquiries confirm with Koto
Fix Date
11-Jul-03 11-Jul-03 15-Jul-03 15-Jul-03 30-Nov-03 12-Sep-03 30-Nov-03 09-Sep-03 11-Sep-03 11-Jul-03 11-Jul-03 5-Sep-2003 11-Jul-03
Responsible
B Preston B Preston Roger Hume Roger Hume
Close Date
17-Jul-03 17-Jul-03 28-Jul-03 28-Jul-03 Gerry Schuh Ping Huang 30-Nov-03 12-Sep-03 Gerry Schuh Lisa Ward Roger Hume 30-Nov-03 09-Sep-03 11-Sep-03 Team Team Lisa Ward B Preston 12-Sep-03 17-Jul-03 17-Sep-2003 17-Jul-03 Each checklist item supported at review by one or more charts – showing extracts from charts
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 Performance CTQs Scorecard from PVP Performance Worksheet
CSR1200DE PVP Parameter
Photometric CRI/Ra colour - spread (Weibull distribution) Luminous Flux
Analyst: B Preston, P Huang Date: 16-Dec-03 Units
n/a mpcd lm
Lower Upper Spec Limit Spec Limit Mean Standard Deviation
S
hort or
L
Attribute DPU % GRR
85.0
99000 5.0
90.3
115167 1.2
1380 l l l 1.00E-43 6% 5% 3%
DPU
8.888E-06 1.000E-43 9.056E-26 Electrical volts Ignition time (attribute) V sec
`
90 110 2.0
95.2
1.3
l l 1.00E-09 50% <5% 2.159E-05 1.000E-09
User Inputs Z ST
5.8
15.3
11.9
Zst target (min)
2.3
3.1
5 5.6
7.5
Total Opportunities Assembly DPU Assembly dpmo Assembly Z ST 5 3.048E-05 6 5.87
2.8
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Each checklist item supported at review by one or more charts – showing extracts from charts
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 12. DBR update ownership Team members documented or will document design and validation files:
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Technical Spec update in ePDM GE2005 1285.…….………………Ping Huang
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DVP Test Plan update in ePDM GE2005 5442.……………………..Barry Preston
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DVP Test Data update in ePDM GE2005 5442…………….………..Barry Preston
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PVP Test Plan update in ePDM GE2005 5447………………………Barry Preston
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PVP Test Data update in ePDM GE2005 5447..……………………..Barry Preston
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Quality Plan documents update in ePDM GE2005 5455………..Paolo Reyes/Ping Huang
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Safety Checklist in ePDM GE2005 5231………………………….….Ping Huang
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Presentation files in ePLM…………………………..…………………Ping Huang
Each checklist item supported at review by one or more charts – showing extracts from charts
400W DE/S Results
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
400W DE/S Results
0.340
Competitor claim 0.330
0.320
0.310
0.300
0.290
0.290
0.295
Competitor Average 0 hours Competitor average 6500 K 7000 K 7500 K 8000 K 0.300
0.305
CCx 0.310
0.315
GE target GE 0 hours 0.320
GE Sample average
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
400W DE/S Results
GE Product compared to Other Test Results
100 80 60 40 20 0 0
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 100 200 300 400 Time (hours) 500 Competitor GE 600 700 800
LDI 2004 New Product Introductions
•CSR/CSD •CSR18000/SE/HR •CSR800/SE/HR UV control •CSR400/S/DE •CSR575/S/DE •CSR700/S/DE •CSR1200/S/DE high seal temperature •Ceramic Metal Halide •CMH150PAR56 3000K and 4200K •CMH150/SA 4200K •Cinema Fluorescent •T8 High Output Lamp and Ballast 3200K & 5600K •F36BX Cinema Plus 3200K & 5600K •Halogen •HX5000 axial •HX1500/750 twin filament
Market Trends
Moving Lights
•Hot Restrike •Higher CCT ? •Reliability •Double ended vs. single ended •Higher seal temperatures
Architectural Lighting
•Reliability •Longer Life •Optical control 13
GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
OC 1200
OVERVIEW OF GE OPTIMUM CURRENT (OC) TECHNOLOGY
The Optimum Current (OC) concept was first suggested by Thorn Lighting (now GE Lighting) as a method of improving the efficiency of entertainment lighting fixtures in 1990. At that time although the lamp/luminaire improvements were achievable, the facilitating electronics were considered to be the roadblock.
Since then electronic technology has improved, competition with discharge products has increased, and with the introduction of affordable power MOSFETs, and dual voltage chips, interest has reawakened.
Two companies, Selecon in 2000 (Theatre), and Amptown (Moving Light) in 2003, have announced fixtures which use the OC1200 (order code 91580), the first commercially available Optimum Current lamp from GE using this concept. OC lamps can be designed to be future safe and be suitable for any later Infra-Red recovery options.
Other types are available or can be designed to meet a specific OEM requirement .
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OC TECHNOLOGY REPRESENTS A SIGNIFICANT PERFORMANCE GAIN FOR HALOGEN GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
OC 1200
EFFECT OF WIRE DIAMETER ON EFFICACY
At Constant Filament Life (schematic)
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 Wire Diameter
OC 1200 EFFECT OF CURRENT ON PERFORMANCE
INCREASE CURRENT DECREASE RESISTANCE INCREASE W IRE DIAM ETER DECREASE WIRE LENGTH INCREASE LAM P EFFICACY INCREASE SOURCE BRIGHTNESS
INCREASE SYSTEM EFFICIENCY
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004
OC 1200 OPTIMUM CURRENT LAMPS
Drivers and Barriers
Drivers * Life at required efficacy * Wire size * Manufacturability * Beam efficiency * Hot shock resistance * Power saving ability
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 Barriers * Seal temperature * Increased losses * Cost of electronics * Lamp geometry * Electronic materials * Component availability
Increasing Current
OC 1200
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GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004 Performance Data
Rated Voltage Rated Wattage Luminous Flux Rated Life Base Type
Dimensional Data
Overall Length (MOL) Light Centre Length (LCL) Bulb Diameter (Ø) Filament Height (H) Filament Width (W) 80V 1200W 37,500Lm 300h G22 140mm 63.5mm
26mm 10.5mm
12.5mm
OC 1200 Coiled coil
Performance Data
Rated Voltage Rated Wattage Luminous Flux Rated Life Base Type
Dimensional Data
Overall Length (MOL) Light Centre Length (LCL) Bulb Diameter (Ø) Filament Height (H) Filament Width (W) 80V 1200W 37,500Lm 300h G22 130mm 63.5mm
26mm 11mm 11mm 19
GE Consumer & Industrial Specialty Lighting Europe 8 th Sept 2004